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Plastic Tooling Components

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Suppliers to the Tooling & Plastic Industry Plastic Tooling Components 2nd Edition
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Suppliers to the Tooling & Plastic Industry

Plastic ToolingComponents

2nd Edition

awww.hales-asia.com.sg

ContentsC

ontents

Slide Unit - STZ4290 56Square Guide Bar - Z46 57Ejector Couplers 58Hydraulic Cylinders 59-60

General 61Date Stamp 61Date Insert 61Reference Insert 62Air Poppets 63Double Valve 63Sintered Vents 64Cycle Counter 65Cycle Counter - Z5260 66Cycle Counter - Z5263 66Tunnel Gate Inserts 67Limit Switches 68-70Smartflow Limit Switches 71

Cooling Products 72Swap Valve 72Aluminium Manifolds 73Duoflow Aluminium Manifolds 74Stainless Steel Manifolds 75Mechanical Flowmeters 76Tracer Electronic Flowmeters 77Dr. Eddy Flowmeters 78Hot Oil/Water Flowmeters 79FasTie Ejector Fast Connectors 79Mould Temperature Regulators 80Flow Regulators 80Delta-Q Precision Flow Regulators 81-82Heat Transfer Rods 83Connector Plugs/Socket Connectors 84-85 Brass Extension Plugs 86Quick Connect Water Jumpers 87Telescopic Water Fittings 88Water Fittings - Hasco Standard 89-90Water Fittings - DME Standard 91-92

Hot Runner And Control 93SZ Nozzle 93MX Nozzle 94BX Nozzle 95SVG Valve Gate 96MVG Valve Gate 97Hot Runner Temperature Control Systems 98-99Power and Thermocouple Cables 99Connectors 100Hot Runner Controller Accessories 101Manifold Systems 102Table of ISA Standard Tolerances in Microns 103

Ejector Pins 1Nitrided Ejector Pins Metric JIS - Straight 1Nitrided Ejector Pins Metric JIS - Stepped 2Straight Ejector Pins - DIN Nitrided (EP) 3Nitrided Oversize Ejector Pins Metric JIS 4Core Pins Metric (Soft Ejector JIS) 4Ejector Sleeves Metric JIS 5Ejector Sleeves Nitrided (ES) 6Ejector Blades Metric JIS 7Ejector Blade DIN 8Custom Ejector Blade 9

Alignment 10Guide Pillars - STW20 10-13Guide Pillars - STW21 14-16Guide Pillars - STZ66 17Guide Pillars - STZ65 18Guide Bushes - STZ75 19Guide Bushes - STW31 20Guide Bushes - STW32 21Guide Bushes - STZ76 22Guide Bushes Self Lubricating - STZ4077 23Guide Bushes Self Lubricating - STZ4078 24Tapered Interlocks 25Tapered Interlocks 26Economy Side Locks 27Titanium Coated Side Locks 28Antifriction Slideway Bushes - SN1776SR...SN1777SR 29Ball Guide Bushes - SN1776SR 30Guide Pillars with Centre Collar - SN1705 31

Mould Actions 32Sprung Core 32Flexible Core 33Tulip Ejector 34Vacuumjet Unit 35Vacuumjet + 36Automatic Vacuumjet 37Pneumatic Pistons 38Vacuumjet Accessories 39Vertical Lifter Block 40Plate Accelerator 41Slide Retainer 42Optional Dowel Pin 42Modular Retainer 43 Slide Holding Devices - STZ5140 44Slide Holding Devices - STZ5130 45Slide Holding Devices - STZ5134 45Slide Holding Devices - STZ5130 STZ5134 46Round Latch Locks - STZ3-2...STZ3-21 47-48Round Latch Locks - STZ3-3...STZ3-31 49-51Latch Locks - STZ4-30 52Latch Locks - STZ4-30...STZ4-32 53Latch Locks - STZ5-31 54Latch Locks - STZ5-32 55

1

Eje

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Pin

s

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Nitrided Ejector Pins Metric JIS - Straight

0.5 Rad

+0.0–0 .2H P

+0.0–0 .2T

+2.0–0 .0L

L

MP01

MP012

MP015

MP020

MP025

MP03

MP035

MP04

MP045

MP05

MP055

MP06

MP065

MP07

MP075

MP08

MP085

MP10

MP12

MP14

MP15

MP16

MP18

MP20

MP25

1.0 6 4

1.2 6

1.5 6 4

2.0 6 4

2.5 6 4

3.0 6 4

3.5 7 4

4.0 8 6

4.5 8 6

5.0 9 6

5.5 10 6

6.0 10 6

6.5 10 6

7.0 11 6

7.5 13 8

8.0 13 8

8.5 14 8

10.0 15 8

12.0 17 8

14.0 19 8

15.0 20 8

16.0 21 8

18.0 23 8

20.0 25 8

25.0 30 8

PD HD HT 100 150 200 250 300 350 400 450 650 800

P H T

Material H13

Core Hardness 40-45RC

Surface Hardness 70-72C

PartNumberPrefix

Part Number Example: MP02100-12 = 2x100x12 Straight Pin

Specials to Order 1-2mm -.01 6.0-12 & 15mm -.020

-.03 -.030

2-3mm -.01 14, 16 & 20 mm -.020

-.03 -.040

3.1-5.9mm -.010 18 & 25mm -.007

-.020 -.020

P Tolerance

2

Ejector P

ins

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Nitrided Ejector Pins Metric JIS - Stepped

+0.0–0 .0 5

+0.0–0 .26

+0.0–0 .0 23

4

N

+2– 0L

+0.0 1–0 .0 25P

Material H13

Core Hardness 40-44RC

Surface Hardness 70-72C

PartNumberPrefix

P N 100 125 150 250

MP01

MP012

MP015

MP02

MP025

MP01

MP012

MP015

MP02

MP025

MP01

MP012

MP015

MP02

MP025

MP01

MP012

MP015

MP02

MP025

1.0 10

1.2 10

1.5 10

2.0 10

2.5 10

1.0 12

1.2 12

1.5 12

2.0 12

2.5 12

1.0 25

1.2 25

1.5 25

2.0 25

2.5 25

1.0 50

1.2 50

1.5 50

2.0 50

2.5 50

Part Number Example: MP02100-12 = 2x100x12 Stepped Pin

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Pin

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Straight Ejector Pins - DIN Nitrided (EP)

L

1.52.02.22.52.73.03.23.53.74.04.24.55.05.25.56.06.26.57.07.58.08.28.59.010.010.210.511.012.012.212.514.016.018.020.025.032.0

34455667788810101012121212121414141416161616

18/2018/2018/20

222224263240

1.522223333333333555555555555577777781010

0.20.20.20.30.30.30.30.30.30.30.30.30.30.30.30.50.50.50.50.50.50.50.50.50.50.50.50.50.80.80.80.80.80.81.01.01.0

Z95

100 125 160 200 250 315 400 500 630 800 1000

L + 2Code D1 g6 D2 0/-0.2 K 0/-0.05 r

Order: Z95 - d1 - L

Material: WAS 1.2344 Hotwork Die Steel

Standard: DIN 1530-A/ISO 6751

Hardness:Surface: Nitrided to ≥ HV 950° and Bright polishedCore: Hardened throughout to ≥ 1400N/mm²

4

Ejector P

ins

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Nitrided Oversize Ejector Pins Metric JIS

Core Pins Metric (Soft Ejector JIS)

Material H13

Core Hardness 40-4-45RC

Surface Hardness 70-72C

PartNumberPrefix

P H T L

PD HD HT 150 250

MP021

MP031

MP041

MP051

MP061

MP081

MP101

MP121

2.1

3.1

4.1

5.1

6.1

8.1

10.1

12.1

6

6

8

9

10

13

15

17

6

4

6

6

6

8

8

8

Material H13

Core Hardness 40-4-45RC

PartNumberPrefix

P H T L

PD HD HT 150 250

MS03

MS04

MS05

MS06

MS07

MS08

MS10

MS12

MS14

MS15

MS16

MS18

MS20

3 6 4

4 8 6

5 9 6

6 10 6

7 11 6

8 13 8

10 15 8

12 17 8

14 19 8

15 20 8

16 21 8

18 23 8

20 25 8

0.5 Rad

+0.0–0 .2H P

+0.0–0 .2T

+2.0–0 .0L

5

Eje

ctor

Pin

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Ejector Sleeves Metric JIS

LandN

DB+0.0–0 .2H

+0.0–0 .0 5T

+2–0L

Order: Part Number + B + D

Specials to Order ID 1.5-3mm -0 OD 4-5mm -.010

+.010 -.020

ID 3.5-5mm +0 OD 6-8mm -.015

-.012 -.025

ID 5.5-10mm +0 OD 10-15mm -.020

-.015 -.030

Tolerances

Material H13

Core Hardness 40RC

Surface Hardness 70RC

PartNumberPrefix

B D H T ID OD

L 100 125 150 175 200 225 250 275 300 N=40 N=50 N=60 N=70

MS

2.0 4 8 6

2.0 5 9 6

2.0 6 10 6

2.5 5 9 6

2.5 6 10 6

3.0 5 9 6

3.0 6 10 6

3.0 7 11 6

3.5 6 10 6

3.5 7 11 6

4.0 6 10 6

4.0 7 11 6

4.0 8 13 8

4.5 7 11 6

4.5 8 13 8

5.0 8 13 8

5.0 10 15 8

5.5 8 13 8

6.0 10 15 8

6.5 10 15 8

6.5 12 17 8

8.0 12 17 8

10 15 20 8

6

Ejector P

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Ejector Sleeves Nitrided (ES)

Order: Part Number + d1 + b1 + L

33445555666888

101012121416

668810101010121212141414161620202222

33333333555555557777

1.82.02.42.53.03.03.53.544

4.55.05.55.56.56.58.58.510.512.5

2525353535454545454545454545454545455050

0.30.30.30.30.30.30.30.30.50.50.50.50.50.50.50.50.80.80.80.8

1.51.62.02.22.52.73.03.23.53.74.04.25.05.26.06.28.08.210.012.0

Z103

PartNumber d1 b1 d2 K b2 L2 rPrefix g6 H5 0/-0.2 0/-0.05

L1+2

60 75 100 125 150 175 200 225 250 275 300

Material: WAS 1.2344 Hotwork Die Steel

Standard: DIN 16756/ISO 8405

Hardness: I.D. & O.D. Nitrided to ≥ HV 950 HV

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Ejector Blades Metric JIS

+0.0–0 .0 5G

+2–0L

BS

T

W

+0.0–0 .2HD

MEB 1 4 5 100 40 60 6 9

MEB 1 4 5 125 50 75 6 9

MEB 1 4 5 150 60 90 6 9

MEB 1 4 5 175 70 105 6 9

MEB 1.2 5 6 125 50 75 6 10

MEB 1.2 5 6 200 80 120 6 10

MEB 1.2 6 7 125 50 75 6 11

MEB 1.2 6 7 150 60 90 6 11

MEB 1.2 8 10 125 50 75 8 15

MEB 1.2 8 10 150 60 90 8 15

MEB 1.5 5 6 125 50 75 6 10

MEB 1.5 5 6 150 60 90 6 10

MEB 1.5 5 6 200 80 170 6 10

MEB 1.5 6 7 125 50 75 6 11

MEB 1.5 6 7 175 70 105 6 11

MEB 1.5 8 10 125 50 75 8 15

MEB 1.5 8 10 150 60 90 8 15

MEB 1.5 8 10 175 70 105 8 15

MEB 1.5 8 10 200 80 120 8 15

MEB 2 6 7 150 60 90 6 11

MEB 2 8 10 150 60 90 8 15

MEB 2 10 12 150 60 90 8 17

MEB 2 10 12 200 80 120 8 17

MEB 2 8 10 125 50 75 8 15

Material SK HSI Nitrided

Part no. T W D L S B G H

Order: Part Number + W + T + L

8

Ejector P

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Ejector Blades DIN

d2

d1

L1

L2

K

a x b

a- 0.015

b-

0.0

15

Material: WAS 1.2344 Hotwork Die Steel

Standard: DIN 1530-F/ISO 8693

Hardness:Surface: Nitrided to ≥ HV 950°Core: Hardened throughout to ≥ 1400N/mm²

3.8

4.5

5.5

7.5

9.5

11.5

15.5

4.2

5

6

8

10

12

16

0.3

0.3

0.5

0.5

0.5

0.8

0.8

8

10

12

14

16

20

22

3

3

5

5

5

7

7

0.81.01.21.01.21.51.01.21.52.01.21.52.01.52.02

2.52

2.5

PartNumber a b d1 d2 k rPrefix 0/-0.05 0/-0.05 0/-0.1 0/-0.2 0/-0.05

L1+2

60/30 80/40 100/50 125/60 160/80 200/100 250/125 315/160 400/200

Z88

9

Eje

ctor

Pin

s

www.hales-asia.com.sg

Custom Ejector Blade

Note: Photocopy form, fill out and then fax to Hales

Contact: .............................................................................................................................................................................

Reference No.: ...................................................................................................................................................................

Company Name: ................................................................................................................................................................

Account No.: .......................................................................................................................................................................

Phone: ............................................................................ Fax:..........................................................................................

D L M H T R Y X

L +1.00.0

H

RRz4

R 10

43 ±2 HRC

+0.00.2

M+1.0+2.0 Y+0.000

0.015

T+0.000.05 D

+0.000.02

59 ±1 HRCX+0.000

0.015

10

Alig

nment

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Guide Pillars - STW20

A

L4

d2k6

d2e7

d2e7

d3-0

,2

Aø0,01K±0,05

-0,05-1

A

Rz 2,5

L2L1

L3

d1 g

6

L4

Aø0,01

9/10 12 25 14 16 3 3 4 45 65 17 20 30 50 70 22 25 35 55 75 95 27 20 30 50 70 90 36 25 45 65 85 46 30 45 70 56 35 60 66 4514/15 17 35 20 25 6 9 7 55 75 95 22 30 50 70 90 110 125 150

14/15 27 30 20 25 6 9 7 45 65 85 105 125 145 165 36 35 55 75 95 125 155 46 35 45 65 85 105 125 145 56 35 55 75 95 135 66 55 65 95 125 76 55 95 86 55 95 96 55 95 116 75

d1 L1 L2 d2 d3 K L3 L4 d1 L1 L2 d2 d3 K L3 L4

Order: STW20 - d1 - L1 - L2

Mat. -Nr. 1.7131/60±2HRC

11

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Guide Pillars - STW20

d1 L1 L2 d2 d3 K L3 L4

18/20 17 35 26 31 6 9 7 55 75 120 22 35 45 65 85 115 27 35 45 65 85 105 125 165 225 245 36 35 55 75 95 115 135 165 225 225 46 35 45 65 85 105 135 165 245 56 35 55 75 95 155 66 35 55 75 95 145 76 55 75 95 135 86 55 75 95 125 96 55 95 116 75 115 136 135

22/24 17 35 30 35 6 9 7 55 75 22 35 55 75 105 130 27 35 45 65 85 105 125 165 205 245 285 36 35 55 75 95 115 135 165 205 245 285 46 35 45 65 85 105 125 165 205 56 35 55 75 95 115 165 205 66 35 55 75 95 155 76 55 75 95 115 145 86 55 75 95 135 96 55 75

d1 L1 L2 d2 d3 K L3 L4

Order: STW20 - d1 - L1 - L2

12

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Guide Pillars - STW20

Order: STW20 - d1 - L1 - L2

d2k6

d2e7

d2e7

d3-0

,2Aø0,01 K±0,05

-0,05-1

A

Rz 2,5

L2L1L3

d1 g

6

L4

Aø0,01

22/24 96 95 30 35 6 9 7 125 116 75 115 155 136 95 135 156 155

40/42 46 95 54 60 10 12 7 165

30/32 27 45 42 47 6 9 7 65 105 165 185 245 285 36 55 75 95 115 155 245 285 46 45 65 85 105 125 165 245 285 56 55 75 95 115 135 175 245 295

30/32 66 55 42 47 6 9 7 75 95 115 135 175 245 295 76 55 75 95 115 155 225 86 55 75 95 115 155 225 96 55 75 95 115 155 205 116 75 115 155 136 95 115 155 156 115 155 196 155 195

d1 L1 L2 d2 d3 K L3 L4 d1 L1 L2 d2 d3 K L3 L4

Mat. -Nr. 1.7131/60±2HRC

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Guide Pillars - STW20

40/42 56 75 54 60 10 12 7 115 155 195 66 75 135 76 75 115 175 86 75 135 96 75 115 155

40/42 116 95 54 60 10 12 7 135 195 136 95 135 215 156 115 155 215 196 155 195 235 246 165 245

Order: STW20 - d1 - L1 - L2

d1 L1 L2 d2 d3 K L3 L4 d1 L1 L2 d2 d3 K L3 L4

14

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Guide Pillars - STW21

Mat.-Nr. 1.7131/60±2HRC

Order: STW21 - d1 - L1 - L2

d2k6

d2e7

d3-0

,2

K±0,05

-0,05-1

A

Rz 2,5

L2L1

d1 g

6

L4

Aø0,01

9/10 17 20 14 16 3 4 30 22 25 35 55 27 30 50 36 25 45 46 30 45

14/15 22 20 20 25 6 7 35 40 45 50 55 65 70 90 110 27 20 35 40 45 55 65 85 105 36 20 35 40 45 55 65 75 95 46 20

d1 L1 L2 d2 d3 K L4 d1 L1 L2 d2 d3 K L4

14/15 46 35 20 25 6 7 45 65 85

105 56 20 35 55 75 95 66 55 65 95 76 55 95 86 55 95

18/20 22 20 26 31 6 7 35 40 45 50 55 60 65 70 80 85 115 27 20 35 40 45 50 55 60 65 70

15

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Guide Pillars - STW21

18/20 27 80 26 31 6 7 85 105 125 36 20 35 40 45 50 55 60 65 70 75 80 95 115 135 46 20 45 65 85 105 135 165 56 20 35 55 75 95 66 55 75 95 76 55 75 95 86 55 75 95 96 55 95 116 115

22/24 36 75 30 35 6 7 80 95 115 135 165 46 25 45 50 60 65 70 80 85 105 125 165 56 25 45 55 75 95 115 165 66 55 75 95 76 25 45 55 75 95 115 86 55 75 95 96 55 75 95 116 75 115 155 136 13530/32 27 45 42 47 6 7 65 105 165 36 55 75 95 115 155 46 45 65 85 105 125 165 56 55

22/24 27 25 30 35 6 7 45 50 60 65 70 80 85 105 125 165 36 25 45 50 55 60 70

d1 L1 L2 d2 d3 K L4 d1 L1 L2 d2 d3 K L4

Order: STW21 - d1 - L1 - L2

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Guide Pillars - STW21

d2k6

d2e7

d3-0

,2

K±0,05

-0,0-1

A

Rz 2,5

L2L1

d1 g

6

L4

Aø0,01

Order: STW21 - d1 - L1 - L2

30/32 56 75 42 47 6 7 95 115 135 155 175 66 55 75 95 115 135 175 76 55 75 95 115 155 86 55 75 95 115 155 96 55 75 95 115 155 116 75 115 155 136 95 115 155 156 115 155 196 155 195

40/42 56 75 54 60 10 7 115 155 195 66 75 135 76 75 115 175 86 75 135 96 75 115 155 116 95 135 195 136 95 135 215 156 115 155 215 196 155 195 235 50 96 115 66 72 10 10 116 135 136 135 156 155 196 175 60 96 115 80 86 20 10 116 135 136 135 156 155 196 175 246 195

d1 L1 L2 d2 d3 K L4 d1 L1 L2 d2 d3 K L4

Mat. -Nr. 1.7131/60±2HRC

5

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Guide Pillars - STZ66

d30 -0

,2

K

L

f

15°

±0,1

0-0,5

d1g6

Rz 4 Rz 2,5

d1k6

L1 -1-1,5

Z4 205

Z 4222

Z 4210

Z65Z66

Mat. -Nr. 1.7160/58±2HRC

d1 L L1 d3 K f d1 L L1 d3 K f

8 40 16 1 3 2,5 50 16 63 16 80 20 100 25

25 80 25 32 12,5 5,0 100 25 125 32 160 32 200 40 250 50

32 100 40 40 12,5 5,0 125 40 160 50 200 50 250 50

40 160 50 48 16 8,0 200 50 250 63 315 63 400 80

50 160 63 58 16 10,0 200 63 250 80 315 80 400 100

63 200 63 70 16 12,5 250 80 315 80 400 100

10 50 16 14 4 3,5 63 16 80 20 100 25

12 50 20 16 6 3,5 63 20 80 25 100 25 125 32

16 63 25 20 8 4,0 80 25 100 25 125 32 160 32 200 40

20 63 25 25 10 5,0 80 25 100 25 125 32 160 32 200 40 250 50

Order: STZ66 - d1 - L

18

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Guide Pillars - STZ65

Mat. -Nr. 1.7160/58±2HRC

Order: STZ65 - d1 - L

d30 -0

,2

K

L

f

15°

R 2,5z

±0,1

0-0,5

d1g6

10 60 12 6 3,5 80 90

20 80 24 8 5,0 100 120 140 160 180 200 220

24 100 28 15 5,0 120 140 160 180 200 220 240 280

28 100 32 15 5,0 120 140 160 180 200 220 240 28032 160 36 15 6,0 200 250 300

12 60 16 6 3,5 80 90 100 120 140

14 60 18 8 4,0 80 100 120 140 160 180

16 60 20 8 4,0 80 100 120 140 160 180

18 60 22 8 4,0 80 100 120 140 160 180

d1 L d3 K f d1 L d3 K f

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Guide Bushes - STZ75

K

d1H

7

d1+

0,7

+0,

2

L3

d2

0 -0,2

L1

f7

d3

-0,2-0,7

L2 +10

d2k6

d2f7

A

ø0,01 A

z

Rz 6,3

Rz 2,5

Rz 4

*Without lubrication groovesOrder: STZ75 - d1 - L1

9*/10* 16 L1 14 17 4 5 21 26 36 46 56 50

25/26 46 L1 34 38 8 8 56 66 76 86 96 116 106

30/32 36 L1 42 46 8 8 46 56 66 76 86 96 116 136 120 156 150 176 150

38/40 46 L1 50 54 8 10 56 66 76 96 116 136 130 156 150 176 150

48/50 56 L1 63 70 10 10 66 76 96 116 136 156 150 176 150

11/12 16 L1 18 22 4 5 21 26 36 46 56 51 66

15/16 16 L1 24 28 6 6 21 26 36 46 56 66 76 86 96 96

19/20 16 L1 28 32 6 8 21 26 36 46 56 66 76 86 96 96

25/26 21 L1 34 38 8 8 26 36

d1 L1 L2 d2 d3 K L3 d1 L1 L2 d2 d3 K L3

Mat.-Nr. 1.2162/60±2HRCMat. 17% Cr on Request

20

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Guide Bushes - STW31

K 0,05

d1H

7

L3

d2e7

L2

d2k6

R 2,5z

A

d3-0

,2

d1+0

,5+0

,2

d2e7

L1 -0,5-1

ø0,01 A

ø0,01 A

Order: STW31 - d1 - L1

d1 L1 L2 d2 d3 K L3 d1 L1 L2 d2 d3 K L3

9/10 12 15 14 16 3 3 17 20 22 25 27 30 36 39 46 46 56 66

22/24 36 45 30 35 6 9 46 55 56 65 66 75 76 85 86 95 96 105 116 96 136 15630/32 27 36 42 47 6 9 36 45 46 55 56 65 66 75 76 85 86 95 96 105 116 125 136 116 156 19640/42 46 58 54 60 10 12 56 68 66 78 76 88 86 98 96 108 116 128 136 136 156 196 246

14/15 17 26 20 25 6 9 22 31 27 36 36 45 46 55 56 56 66 76 86 96 11618/20 17 26 26 31 6 9 22 31 27 36 36 45 46 55 56 65 66 75 76 76 86 96 116 13622/24 17 26 30 35 6 9 22 31 27 36

Mat.-Nr. 1.0401/60±2HRC

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Guide Bushes - STW32

K 0,05

d1H

7

L2

d2k6

R 2,5z

d2e7

A

ø0,01 A

d1+0

,5+0

,2

d3-0

,2

L1 -0,5-1

Mat.-Nr. 1.0401/60±2HRC

9/10 9 9 14 16 3 12 12 17 17 22 22 27 27 36 36 46 46 56 66

18/20 76 76 26 31 6 86 96 116

22/24 17 17 30 35 6 22 22 27 27 36 36 46 46 56 56 66 66 76 76 86 86 96 96 116 13630/32 27 27 42 47 6 36 36 46 46 56 56 66 66 76 76 86 86 96 96 116 116 136 15640/42 46 46 54 60 10 56 56 66 66 76 76 86 86 96 96 116 116 136 136 156 196 246

14/15 12 12 20 25 6 17 17 22 22 27 27 36 36 46 46 56 56 66 76 86 96

16 17 17 22 27 6 22 22 27 27 36 36 46 46 56 5618/20 17 17 26 31 6 22 22 27 27 36 36 46 46 56 56 66 66

12 17 17 18 23 6 22 22 27 27 36 36 46 46 56 56

d1 L1 L2 d2 d3 K d1 L1 L2 d2 d3 K

Order: STW32 - d1 - L1

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Guide Bushes - STZ76

Mat.-Nr. 1.2162/60±2HRCMat. 17% Cr on Request

Order: STZ76 - d1 - L1

K

d1H

7

d1+

0,7+

0,2

0 -0,2

L1

d3

-0,2-0,7

L2 +1 0

d2k6

R 4z

d2f7

ø0,01 A

X1+0,1 0

m

R 2,5z

ASN 1791-

d1/d2

9*/10* 16 L1 14 17 4 9,2 1,1 21 14,2 26 19,2 36 29,2 46 39,2 56 50 49,2

25/26 76 L1 34 38 8 63,5 1,6 86 73,5 96 83,5 116 106 103,5

30/32 36 L1 42 46 8 22,3 1,85 46 32,3 56 42,3 66 52,3 76 62,3 86 72,3 96 82,3 116 102,3 136 120 122,3 156 150 142,3 176 150 162,3

38/40 46 L1 50 54 8 31,6 2,15 56 41,6 66 51,6 76 61,6 96 81,6 116 101,6 136 130 121,6 156 150 141,6 176 150 161,6

48/50 56 L1 63 70 10 39,6 2,15 66 49,6 76 59,6 86 69,6 96 79,6 116 99,6 136 119,6 156 150 139,6 176 150 159,6

63 96 L1 80 88 12,5 76,3 2,65 116 96,3 136 116,3 156 150 136,3 176 150 156,3 196 150 176,3

11/12 16 L1 18 22 4 8,6 1,3 21 13,6 26 18,6 36 28,6 46 38,6 56 51 48,6 66 58,6

15/16 16 L1 24 28 6 6,4 1,3 21 11,4 26 16,4 36 26,4 46 36,4 56 46,4 66 56,4 76 66,4 86 76,4 96 86,4

19/20 16 L1 28 32 6 6,0 1,6 21 11,0 26 16,0 36 26,0 46 36,0 56 46,0 66 56,0 76 66,0 86 76,0 96 86,0

25/26 21 L1 34 38 8 8,5 1,6 26 13,5 36 23,5 46 33,5 56 43,5 66 53,5

d1 L1 L2 d2 d3 K X1 m d1 L1 L2 d2 d3 K X1 m

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Guide Bushes Self Lubricating - STZ4077

K

d1G

7

L3

d2

0 -0,2

L1

f7

d3

-0,2-0,7

d2k6

d2f7

ø0,01 A

A

R 6,3z R 6,3z

R 6,3z

L2

+0,

7+

0,2

d1

+1 0

SN 1791-

d1/d2

Mat.: Bronze190-220 HB S10/3000

11/12 16 18 22 4 >3 x d1 5 9,6 21 14,6 27 20,6 36 29,6

15/16 21 24 28 6 >3 x d1 6 12,4 26 17,4 36 27,4 46 37,4 56 47,4

19/20 21 28 32 6 >3 x d1 8 12,0 26 17,0 36 27,0 46 37,0 56 47,0 66 57,0

25/26 21 34 38 8 >3 x d1 8 9,5 26 14,5 36 24,5 46 34,5 56 44,5 66 54,5 76 64,5 96 84,5

d1 L1 d2 d3 K L2 L3 X1

Order: STZ4077 - d1 - L1

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Guide Bushes Self Lubricating - STZ4078

SN 1791-

d1/d2

Mat.: Bronze190-220 HB S10/3000

11/12 16 18 22 4 >3 x d1 5 9,6 21 14,6 27 20,6 36 29,6

15/16 21 24 28 6 >3 x d1 6 12,4 26 17,4 36 27,4 46 37,4 56 47,4

19/20 21 28 32 6 >3 x d1 8 12,0 26 17,0 36 27,0 46 37,0 56 47,0 66 57,0

25/26 21 34 38 8 >3 x d1 8 9,5 26 14,5 36 24,5 46 34,5 56 44,5 66 54,5 76 64,5 96 84,5

d1 L1 d2 d3 K L2 L3 X1

L2 +1 0

K

d1G

7

0 -0,2

L1

d3

-0,2-0,7

d2k6

d2f7

ø0,01 A

A

R 6,3z

R 6,3z

+0,

7+

0,2

d1

X1+0,1 0

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Tapered Interlocks

T -0 .2+0.4

1 1

DK 6

3

L2

T2

3Max.

- 0+0.2

C1D

-0 .1-0 .3

M

DK 6

3

T1

1

V

L2

R0.5

-0 .1+0.2

-0.03-0.01

C1

-0 .2+0

TLP-16 16 +0.012 30 14 M5X10 10 5 6

+0.001

TLP-20 20 +0.015

40 19 M6X12 13 8 9

+0.002

TLP-25 25 +0.015 50 24 M8X16 5 o 16 11 12

+0.002

TLP-30 30 +0.015 60 29 M10X20 20 14 15

+0.002

TLP-32 32 +0.018 60 29 M10X20 20 14 15

+0.002

Code D k6 T T1.T2 MXL A V L1 L2

HRC 55-60

Material SUJ2

Hales Tapered Interlocks offer an easy solution to ensuring the alignment of die plates. Tapered interlocks are made and sold in pairs.

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Tapered Interlocks

0.5

L=(L1 + L2 + 1)

0.5

L2L1

Dh6

e5

L1

e2

e4

e1e4 e3

L2

d

M

V

15˚

f

3

De7

Dh6

M3

De7

GTP30072 30 72 4 18 35.5 35.5 10.5 11.5 20 4.5 16.5 5 M10

GTP42092 42 92 5 23 45.5 45.5 14.5 15.5 20 5.5 18.5 7 M10

GTP54112 54 112 6 30 55.5 55.5 17.5 18.5 25 7.5 20.5 8 M12

GTP80152 80 152 8 42 75.5 75.5 27.5 28.5 30 7.5 25.5 11 M16

Type No. D L d V L1 L2 e1 e2 e3 e4 e5 f M h6 H7

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Economy Side Locks

D

C

L

N

L

E

G

D

A -0 .0 10

+0.0050

-0 .0 050

B

K

M

M

J

fF

HESL38 38 22 30 12 22 10.5 6.5 7 7 22 13 5 8

HESL50 50 21.5 30 17 21.5 10.5 6.5 11 11 34 16 5 8

HESL75 75 36 50 25 36 16.5 10.5 18 18 50 19 8 12

HESL100 100 45 65 35 45 16.5 10.5 22 22 70 19 10 12

HESL125 125 45 65 45 45 16.5 10.5 22 22 84 25 10 12

HESL1.5 1.500 0.870 1.180 0.500 0.87 0.433 0.276 0.281 0.437 0.938 0.620 0.190 0.3

HESL2.0 2.000 0.870 1.180 0.680 0.87 0.433 0.276 0.375 0.437 1.250 0.620 0.190 0.3

HESL3.0 3.000 1.360 1.910 1.000 1.37 0.590 0.413 0.688 0.688 2.250 0.745 0.380 0.45

HESL4.0 4.000 1.870 2.640 1.375 1.87 0.590 0.413 0.875 0.875 2.750 0.745 0.500 0.45

HESL5.0 5.000 1.870 2.640 1.750 1.87 0.788 0.555 0.875 0.875 3.500 1.120 0.500 0.6

Part No A B C D E F f G J K L M N

Part No A B C D E F f G J K L M N

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Titanium Coated Side Locks

MALE: YK3054˜56HRCBlack Oxide Finish

FEMALE: SKD11(D2)58˜62HRCTitanium Nitride Coated

HCSL37 1.0000 0.375 1.125 0.875 0.53 0.5000 0.4999 1.37 0.22 3/16 0.06 0.250 0.500 #10-32x1/2”

HCSL49 1.2500 0.490 1.125 0.875 0.66 0.5000 0.4999 1.50 0.22 3/16 0.06 0.250 0.750 #8-32x5/8”

HCSL50C 1.5000 0.500 0.875 0.875 0.56 0.5630 0.5629 1.40 0.22 3/16 0.06 0.250 1.000 #8-32x5/8”

HCSL50 2.0000 0.500 1.375 0.875 0.66 0.7500 0.7499 1.50 0.28 3/16 0.06 0.312 1.376 #10-32x5/8”

HCSL75 3.0000 0.750 1.875 0.750 1.13 1.2500 1.2499 1.96 0.53 1/4 0.12 0.375 2.250 1/4-20x3/4”

HCSL100 4.0000 1.000 2.375 1.375 1.25 1.5000 1.4999 2.59 0.53 1/2 0.12 0.500 3.000 3/8-16x1”

HCSL125 5.0000 1.250 2.875 1.375 1.63 2.0000 1.9999 2.96 0.53 1/2 0.12 0.625 3.750 1/2-13x1 1/4”

HCSL150 6.0000 1.500 2.875 1.375 1.75 2.5000 2.4999 3.09 0.53 1/2 0.12 0.625 4.750 1/2-13x1/2”

Type No. W T A B C D1 D2 H R1 Pocket R2 S S1 SHCS 0 ±.001 ±.001 ±.001 ±.0003 0 Radius ±.010 ±.010 -.0005 0 -.0003

HCSLM50 16 50 21.5 21.5 12 17 43 5 8 11 M6-1.0x18

HCSLM75 19 75 36 36 17 25 72 5 12.5 18 M10-1.5x20

HCSLM100 19 100 45 45 23 35 90 5 15 22 M10-1.5x20

HCSLM125 25 125 45 45 23 35 90 5 20.5 22 M10-1.5x25

Catalogue T W A B C D H R S1 S2 SHCSNumber +.00 +.00 +.00 +.00 .002/.005 +0.0 Pocket ±.25 ±.25 -.05 -.01 -.05 -.05 Clearance Per Side -0.1 Radius

Metric Standard

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Antifriction Slideway Bushes - SN1776SR...SN1777SR

Rz 1,6

SN 1799

d1

K1

d2f6d

L35

d2h4

L2

S

Rz 6,3

-0,3

d3

SN 1792

d K1 L3 L2 d1 d2 d3 S SN 1792- d K1 L3 L2 d1 d2 d3 S SN 1792-

12 30 25 14,0 17 24 29,5 1,2 24-1,4 41

25 70 45 23,0 31 40 47,5 1,75 40-1,75 78 95 50

32 68 55 25,0 40 50 58,4 2,0 50-2,0 80 95

40 63 55 25,0 48 60 68,6 2,0 60-2,0 73 90 112 75 32,0

25 45 35 23,0 31 40 47,5 1,75 40-1,75 58

16 45 30 15,0 22 28 34,4 1,5 28-1,2 54 70 45

20 45 35 19,5 26 35 41,4 1,5 35-1,5 54 70 50

Mat.-Nr 1.3505/63 ±2HRC+CuZn40

Order: SN1777SR - d - K1

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Ball Guide Bushes - SN1776SR

Mat.-Nr 1.3505/63 ±2HRC

Order: SN1776SR - d - K1

d K1 L1 L3 d1 d2 d3 S d K1 L1 L3 d1 d2 d3 S

12 40 6 24 17 22 26 6 56

30 56 21 54 38 46 52 6 75 95 18 45 11 34 24 30 35 6

56

Rz 1,6

SN 1799

d1

K1

d2k6d

L3

d2f6

L1

-0,3

d3

S

Rz 6,3

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Guide Pillars with Centre Collar - SN1705

Rz 1,6

L1

d2h3

L4Rz 2,5

Rz 1,6

5

R3

dh3

5

R3

L

L5

dh3

L2

s

e1

d5

e2

DIN 974 -1-R1-

Mat.-Nr 1.1213/63 ±2HRC

Order: SN1705 - d - L - L1

16 160 85 75 10 37 16,05 27 31,5 35,5 12,5 4 170 95 170 85 85 180 95 180 85 95 190 95

19 150 85 65 12 39 19,05 30 32,5 35,5 12,5 4 160 85 75 170 95 170 85 85 180 95 180 85 95 190 95

25 160 85 75 16 43 25,05 38 42,5 45,0 17,5 5 170 95 170 85 85 180 95 190 105 180 85 95 190 95 200 105 200 95 105 210 105

32 180 95 85 16 43 32,05 44 49,5 56 21,5 5 190 105 190 95 95 200 105 200 95 105 210 105

40 180 95 85 20 57 40,05 55 63,0 64,0 28,0 6 190 105 190 95 95 200 105 200 95 105 210 105 220 105

D L L1 L2 L4 L5 d2 d5 e1 e2 s DIN974

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Sprung Core

CPW.060622 6 6.2 22 9 3.5 - 3.5 125 16 18 1.25 M4x36 12 5 M4x16 (DIN7991) -

CPW.060630 6 6.2 30 10 3.5 12 4.5 175 20 26 1.25 M4x36 12 5 M4x16(DIN7991) •

CPW.060822 6 8.2 22 9 3.5 - 3.5 125 16 18 1.25 M4x36 12 5 M4x16 (DIN7991) -

CPW.060830 6 8.2 30 10 3.5 12 4.5 175 20 26 1.25 M4x36 12 5 M4x16(DIN7991) •

CPW.080825 8 8.2 25 11.5 4.5 - 4.5 140 18 21 2 M5x36 14 6 M5x16 (DIN7984) -

CPW.081025 8 10.2 25 11.5 4.5 - 4.5 140 18 21 2 M5x36 14 6 M5x16 (DIN7984) -

CPW.081030 8 10.2 30 11.2 4.5 12 4.5 175 20 26 2 M5x36 14 6 M5x16(DIN7984) •

CPW.081225 8 12.2 25 11.5 4.5 - 4.5 140 18 21 2 M5x36 14 6 M5x16 (DIN7984) -

CPW.081230 8 12.2 30 11.2 4.5 12 4.5 175 20 26 2 M5x36 14 6 M5x16(DIN7984) •

CPW.101430 10 14.2 30 13.6 5.5 16 5.5 175 20 26 2.5 M6x36 18 8 M6x16(DIN7984) •

CPW.101630 10 16.2 30 13.6 5.5 16 5.5 175 20 26 2.5 M6x36 18 8 M6x16(DIN7984) •

CPW.101830 10 18.2 30 13.6 5.5 16 5.5 175 20 26 2.5 M6x36 18 8 M6x16(DIN7984) •

Ref A B C D E G K L M N R T U V W CS

Minimum space required for installation, only needs the space of an ejector. No milling, grinding or hardening other than the machining of detail needed. All machining is made 90° to the parting line. No need for complex mechanical systems.

Mat.:1.8159Hardened 45 ± 3HRCPatented System

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Flexible Core

Ref A B H Balinit C® Hardness

CPF.064200 6 12 7 • 52±2HRC.

CPF.0642WB 6 12 7 - 58 ± 2 HRC.

CPF.084200 8 14 9 • 52±2HRC.

CPF.0842WB 8 14 9 - 58 ± 2 HRC.

CPF.104200 10 16 11 • 52±2HRC.

CPF.1042WB 10 16 11 - 58 ± 2 HRC.

CPF.124200 12 18 13 • 52±2HRC.

CPF.1242WB 12 18 13 - 58 ± 2 HRC.

Minimum space required for installation, only needs the space of an ejector. No milling, grinding or hardening other than the machining of detail needed. All drilling is 90° to the parting line. Available with and without Ballinit C® coating.

Mat.:1.2101Hardened 45 ± 3HRCPatented System

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Tulip Ejector

Important: Special lengths of 250 and 325mm upon request

Ref A B C D E H

EE.060175 6 10 12 12 - 9

EE.082175 8 12 14 14 2 11

EE.103175 10 14 16 16 3 13

EE.124175 12 16 18 18 4 15

Four separate movements in one component. Minimum space required for installation, only needs the space of an ejector. No milling, grinding or hardening other than the machining of detail needed. Cilindrical machining and made 90°regarding the parting line.

Mat.: 1.2101Hardened 45 ± 3 HRC.Patented System

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Vacuumjet Unit

Product Code Name Supply Pressure Max. Vacuum Max. Flow Consumption Recom. W

VJ.200000 Vacuumjet 20L 5-6 Bar -900 mbar 30nl./Min. 20nl./Min. W.086414

VJ.400000 Vacuumjet 40L 5-6 Bar -900 mbar 50nl./Min. 40nl./Min. W.121014

VJ.600000 Vacuumjet 60L 5-6 Bar -900 mbar 75nl./Min. 60nl./Min. W.161416

Material: AluminiumMaxumum working temperature: 80°CPatented System

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Vacuumjet +

Material: AluminiumMax. working temperature: 80°CPatented System

Several units can be connected together in the same vacuum circuit.

VG523016 60L

Product Code Type

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Automatic Vacuumjet

Product Code Name Supply Pressure Max. Vacuum Max. Flow Consumption Recom. VV

VK.203042 VACUUMJET 20L 5-6 Bar -900 mbar 30nl./Min. 20nl./Min. VV.086414

VK.403042 VACUUMJET 40L 5-6 Bar -900 mbar 50nl./Min. 40nl./Min. VV.121014

VK.603042 VACUUMJET 60L 5-6 Bar -900 mbar 75nl./Min. 60nl./Min. VV.161416

Mat.: AluminiumMaximum working temperature 80°CPatented System.

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Pneumatic Pistons

Material: BrassMaxumum working temperature: 150°CPatented System

PT1Directly connected to the Vacuumjet unit through a circuit in the plate.

PT2Can be connected through flexible tubes to the Vacuumjet unit, simplifying the assembly in difficult places.

PT.182403 PT1

PT.183803 PT2

Product Code Type

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Vacuumjet Accessories

Product Code A B C D

VV.086414 8 6.7 7.5 14

VV.121014 12 9.8 10 14

VV.161416 16 14 10 16

Vacuumjet Valves

Vacuumjet Valve Tubes

Vacuumjet Valve Seals

Product Code L M

VT.043134 134 150

VT.043209 209 225

VT.043284 284 300

Product Code A B C mm

JV.030200 3 2.7 2.7 2.000

JV.050200 5 4.6 4.2 2.000

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Vertical Lifter Block

Mat. 1.2344 – Hardened 52-54 HRC Patented System

Vertical Lifter BlockThe Main characteristics of this item are its perpendicular movement with respect to the ejector plates and the ease of adjustmentImportant.

The EV reference must be ordered separately.

Indicate the desired L dimension after the reference

CEV.006… 6 12 150 225

CEV.008… 8 14 150 225

CEV.010… 10 16 150 225

CEV.012… 12 18 150 225

Ref F G L

CPV.341252 34 12 28 15.5 27

CPV.361652 36 16 30 16.5 29

CPV.382052 38 20 32 17.5 31

CPV.402452 40 24 34 18.5 33

Ref A B C D E

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Plate Accelerator

Simple mechanical double ejection system. Minimum space required for installation. Avoids complex systems like others currently available in the market. Offers a standard solution to the moulder.

CEP.200813 20 8 13.2 25.8 9.4 11.4 6 13.6 5.5 5 15 Ø2.5x10 M3x12 75kg

CEP.251016 25 10 16 32.3 11.8 14.3 7 17 6.8 6 18.5 Ø3x12 M4x16 125Kg

CEP.371522 37.5 15 22 48.5 17.7 21.5 10.5 25.5 10.2 8 25 Ø4x16 M6x25 250Kg

CEP.502030 50 20 30 64.6 23.6 28.6 14 34 13.6 10 34 Ø5x20 M8x30 500Kg

Ref. A B C D E F G H max. L max. M N P T Max. Force

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Slide Retainer

Optional Dowel Pin

CRC.123006 12 30 6x20 21 5 4 16 5 Kg 6 M5x16

CRC.164008 16 40 8x20 28 6 5 15 7 Kg 8 M6x25

CRC.205010 20 50 10x24 34 8 6 17 14 Kg 10 M8x30

CRC.246012 24 60 12x32 42 10 7 23 21 Kg 12 M10x40

CRC.328012 32 80 16x40 56 12 9 27 28 Kg 16 M12x50

CRC.328016 32 80 16x40 56 16 9 25 38 Kg 16 M12x50

Ref. A B C E F G H K R T

Mat. 1.8159Hardened 45 ± 3 HRC Patented System

Less machining for installation compared to similar products on the market. Minimum space required for installation. Reduces costs in tool downtime. Offers a standard solution to the moulder.

21 21

CPO.120320 12 M3x20 7.5 6

CPO.150425 15 M4x25 10 8

CPO.200530 20 M5x30 13 10

CPO.250635 25 M6x35 16 12

CPO.340850 34 M8x50 23 16

Ref L M N P

Mat.: 1.3505Hardened 60 ± 2 HRC

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Modular Retainer

Mat. 1.8159Hardened 45 ± 3 HRC. Patented System

No pocket machining required as needed with other similar products on the market.Minimum space required for installation.Reduces costs compared to conventional mechanisms. Offers a standard solution to the moulder.

Ref K

CRM.651608 7.5kg

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Slide Holding Devices - STZ5140

max. 100 C

max. 100 C

max. 100 C

Type

012

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Slide Holding Devices - STZ5130

Slide Holding Devices - STZ5134

Mat. -Nr. 1.2842/58 + 2HRCOrder: STZ5130 - D1

13 6,6 1,4 4,3 10 1,0 1,6 0,35 7 2,2 M3 0,35 28 34 5-12 M2-1618 9,6 2,0 6,0 14 1,8 2,0 0,50 10 3,2 M4 0,5 38 42 8-16,5 M3-2027 14,4 3,0 9,0 21 2,8 3,0 0,50 15 4,3 M5 0,75 38 92 11,6-18,5 M4-25

D1 B1 B2 B3 t1 t2 t3 t4 D2 D3 D4 R P1(N) P2(N) SN 2500 SN3550

7 6,6 7 1,0 1,4 6,3 8,4 5,3 0,35 12 7,5 34 5-12 10 9,6 10 1,8 2,0 9,0 12,0 8,3 0,50 16 10,0 42 8-16,5 15 14,4 15 2,8 3,0 13,5 18,0 12,4 0,75 18 16,0 92 11,6-18,5

D2 B1 t1 t2 t3 t4 D1 D3 R L0 Ln P2(N) SN2500-

Mat.-Nr 1.2842/58 ± 2HRCOrder: STZ5134 - D1

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Slide Holding Devices - STZ5130 STZ5134

1:

Z 5134

2:Z 5134

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Round Latch Locks - STZ3-2...STZ3-21

25 70 86 42 40 120 17050 120 111 67 17075 120 136 92 170

S1 max. L1 L2 L3 L4

100 220 161 117 40 270125 220 186 142 270150 220 211 167 270

S1max. L1 L2 L3 L4

STZ3 - 2 - STZ3 - 21 -

STZ3 - 2 - STZ3 - 2 - STZ3 - 2 -

Pos. Pos.Pos. S D

11 5 25 10

12 5 34 10

Pos. S D

09 10

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Round Latch Locks - STZ3-2...STZ3-21

STZ3 -

2 01 70 - Latch Bar 1 1.5920 58 HRC21 01 120 - Latch Bar 1 1.5920 58 HRC 01 170 - Latch Bar 1 1.5920 58 HRC 01 220 - Latch Bar 1 1.5920 58 HRC 01 270 - Latch Bar 1 1.5920 58 HRC2 02 - 86 Housing 1 1.5920 54 HRC21 02 - 111 Housing 1 1.5920 54 HRC 02 - 136 Housing 1 1.5920 54 HRC 02 - 161 Housing 1 1.5920 54 HRC 02 - 186 Housing 1 1.5920 54 HRC 02 - 211 Housing 1 1.5920 54 HRC2 03 - - Piston 1 1.2343 52 HRC21 04 - - Securing Ring 1 1.2379 56 HRC 05 - - Catches 2 1.2379 56 HRC2 06 - - Driver 1 1.2343 52 HRC21 061 - - Driver 1 1.2343 52 HRC2 07 - - Socket set screw M6x8 1 Din 91521 08 - - Spring 1 1.7103

Type Item L1 L2 Description Quant. Mat.-No Hardness

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Round Latch Locks - STZ3-3...STZ3-31

50 125 130 76 50 175 22575 175 155 101 225 100 175 180 126 225

S1 max. L1 L2 L3 L4

125 275 205 151 50 325150 275 230 176 325175 275 255 201 325

S1max. L1 L2 L3 L4

STZ3 - 3 - STZ3 - 31 -

STZ3 - 3 - STZ3 - 3 - STZ3 - 3 -

Pos. Pos.Pos. S D

11 5 30 10

12 5 42 10

Pos. S D

09 10

50

Mould

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Round Latch Locks - STZ3-3...STZ3-31

STZ3 -

3 01 125 - Latch Bar 1 1.5920 58 HRC31 01 175 - Latch Bar 1 1.5920 58 HRC 01 225 - Latch Bar 1 1.5920 58 HRC 01 275 - Latch Bar 1 1.5920 58 HRC 01 325 - Latch Bar 1 1.5920 58 HRC3 02 - 130 Housing 1 1.5920 54 HRC31 02 - 155 Housing 1 1.5920 54 HRC 02 - 180 Housing 1 1.5920 54 HRC 02 - 205 Housing 1 1.5920 54 HRC 02 - 230 Housing 1 1.5920 54 HRC 02 - 255 Housing 1 1.5920 54 HRC3 03 - - Piston 1 1.2343 52 HRC31 04 - - Securing Ring 1 1.2379 56 HRC 05 - - Catches 2 1.2379 56 HRC3 06 - - Driver 1 1.2343 52 HRC31 061 - - Driver 1 1.2343 52 HRC3 07 - - Socket set screw M6x8 1 Din 91531 08 - - Spring 1 1.7103

Type Item L1 L2 Description Quant. Mat.-No Hardness

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Round Latch Locks - STZ3

CAD Info

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Latch Locks - STZ4-30

L1 L3 L4 L5 L6 Stck./Quant.

Z4-30-L1-L3-L4-L5-L6

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Latch Locks - STZ4-30...32

01 1 Latch housing 1 1.2767 X45NiCrMo4 48 HRC02 2 Control plate 1 1.2162 21MnCr5 58/33 HRC03 3 Latch bar 1 1.2162 21MnCr5 58/33 HRC 103 L1 3-L1 Latch bar with delay L1=max. 100m 1 1.2162 21MnCr5 58/33 HRC 105 5 Catch stop 1 1.2767 X45NiCrMo4 54 HRC06 6 Cath 2 1.2767 X45NiCrMo4 54 HRC061 61 Countersunk screw 207 7 Spring 310 10 Reverse latch bar 1 1.2162 C45W3 58/33 HRC

Type Item Description Quant. Mat.-No Symbol Hardness

STZ4 - 30 - STZ4 - 32 -

01 01 01 02 02 02 03 03-L1 05 05 06 + 061 06 + 061 06 + 061 07 07 10

Z4-30-0 Z4-30-L1 Z4-32

WARNINGIf items 2, 3, 3-L1 or 10 are ordered as spare parts, they will be supplied without fixing holes.

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Latch Locks - STZ5-31

Item Description Quant. Standard Dimensions Mat.-No Hardness

1 Latch arm 1 1.2312 1100N/mm2 2 Fixed block 1 1.2312 1100N/mm2 3 Cam arm 1 1.2312 1100N/mm2 4 Catch 1 1.2767 ~ 52 HRC 5 Cam 1 1.2767 ~ 52 HRC 6 Spring 1 11,3 x 20 1.1248 52,6 N/mm2 7 Pivot 1 Ø 8 x 50 ~ 58 HRC 8 Cap screw 2 DIN EN ISO 4762 M8 x 30 8.8 9 Cap screw 1 DIN EN ISO 4762 M8 x 30 8.8 10 Cap screw 2 DIN EN ISO 4762 M6 x 20 8.8 11 Cap screw 1 DIN EN ISO 10642 M5 x 12 8.8 13 Dowel pin 1 EN ISO 8734 Ø 4 x12 15 Stop 1 1.2767 ~ 54 HRC 16 Cap screw 2 DIN EN ISO 4762 M4 x 12 8.8

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Latch Locks - STZ5-32

Item Description Quant. Standard Dimensions Mat.-No Hardness

1 Latch arm 1 1.2312 1100N/mm2 2 Fixed block 1 1.2312 1100N/mm2 3 Cam arm 1 1.2312 1100N/mm2 4 Catch 1 1.2767 ~ 52 HRC 5 Cam 1 1.2767 ~ 52 HRC 6 Spring 1 11,3 x 20 1.1248 52,6 N/mm2 7 Pivot 1 Ø 8 x 50 ~ 58 HRC 8 Cap screw 2 DIN EN ISO 4762 M8 x 30 8.8 9 Cap screw 1 DIN EN ISO 4762 M8 x 30 8.8 10 Cap screw 2 DIN EN ISO 4762 M6 x 20 8.8 11 Cap screw 1 DIN EN ISO 10642 M5 x 12 8.8 13 Dowel pin 1 EN ISO 8734 Ø 4 x12 15 Stop 1 1.2767 ~ 54 HRC 16 Cap screw 2 DIN EN ISO 4762 M4 x 12 8.8

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Slide Unit - STZ4290

0 16 10 2,7 44,0 15,0 28,5 16 6,0 12,5 36,0 12,0 16,0 25,0 3 M6 M4 1 25 11 3,4 61,5 26,5 34,5 18 2,5 16,5 32,8 10,8 13,9 24,2 3 M6 M3 2 40 22 6,4 60,5 20,0 40,0 28 8,0 12,0 50,0 8,0 20,0 37,0 4 M8 M5

Type D B S H h1 h2 t1 t2 t3 L L1 L2 L3 d d1 d2

Mat.-Nr. 1.2343/52 HRC

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Square Guide Bar - Z46

B1 L1 L2 A B2 D1 D2 a1 b1 t1 t2 R

16 20 20 22 45 6,8 M8 11 30 11,5 12 8

20 40 22 45 6,8 M8 11 30 11,5 12 8

30 26 40 35 60 6,8 M8 17,5 46 19,5 20 10

26 63 35 60 6,8 M8 17,5 46 19,5 20 10

48 36 32 46 100 10,3 M12 23 74 25,5 26 12,5

36 50 46 100 10,3 M12 23 74 25,5 26 12,5

36 63 46 100 10,3 M12 23 74 25,5 26 12,5

36 80 46 100 10,3 M12 23 74 25,5 26 12,5

77 56 50 60 150 14 M16 30 114 35,5 36 16

56 71 60 150 14 M16 30 114 35,5 36 16

56 100 60 150 14 M16 30 114 35,5 36 16

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Ejector Couplers

Mould Closed-Material Injected Mould Open-Coupler Engages and Pushes Forward

Coupler and Bars Pull Backthe Ejector Plate

COUPLER

Code Thread F G H I J K L M

H302M12COUP 12X1.75 34 32 32 39 43 9 15 42.5

H402M16COUP 16X1.5 40 38 38 48 53 13 15 52

H402M162COUP 16X2 40 38 38 48 53 13 15 52

H402M20COUP 20X1.5 40 38 38 48 53 13 15 52

H412M16COUP 16X1.5 58 56 52 65 70 17 18 68

BARBS

Code Thread C D E

H301M12Barb 12x1.75 22.8 20 45.5

H401M16Barb 16x2 25.8 20 55

H401M20Barb 20x2.5 25.8 20 55

H411M16Barb 16x2 35 35 68

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Hydraulic Cylinders

V160CTie rod cylinders according to ISO60202 Norms. World wide known

standards, bores from 25 to 200 mm. Strokes till 1500 mm. End strokemagnetic switches option (till bore 100 mm.).

V250CBMThe short stroke “Magnetic” cylinder. Compact, light and versatile aluminium

cylinder. Manifold oil delivery option – with o-rings – Bores from 25 to 100 mm. Strokes 20 and 50 mm.

V450CBXA heavy duty block cylinder. Short stroke. Bores: from 16 to 100 mm. Manifold oilde-livery option and extremely compact mechanical end stroke switches option,

on the side with parallel rod. Pressure till 450 bars!

V350CBRThe double rod alternative for the block cylinder heavy duty. On the rear side we

can install two mechanical end stroke switches. Bores from 32 to 100 mm.Strokes 30 and 50 mm.

V230TTie rod cylinders heavy duty. High pressure, high

speed and temperature. Perfect on die castingmoulds or for large ejector plates. Bores from 32

to 160 mm. Strokes till 1000 mm. End strokemagnetic switches option.

V220CBLSame philosophy as V250 but with strokes

on demand till 500 mm. Bores from 32 to 100 mm.

V400CIThe extreme concept of compactness: we supply

rod, piston and seals; you build the body inside themould according to our specifications. Range as V450.

V010Compact Pneumatic cylinders. Bores from 25 to

100mm. Strokes till 100mm. Magnetic switches open.

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Hydraulic Cylinders

V260LKThe locking rod hydraulic cylinder. In the end stroke position, rod out, a mechanical lock provide a static force increase and permit to contrast the plastic injection force from 7 to 70 tons! Inductive end stroke option.

V220CBL + SCREWAn all-in-one solution for threaded cores for a compact and competitive unscrewing solution. All standard component applied on a V220 cylinder. Magnetic switches option. Bores 32, 40 and 50mm. Strokes 300, 400 and 500mm.

SIM08A versatile and liable switches connection box for all type of end stroke switches. 8 plugs for connecting max. 8 switches and two clean contacts on exit, one for front position and one for back position.

V450CBX + CUT SystemAn “all in one” solution is also available for a Cutting device. This option is useful in the die casting moulding for cleaning the moulded parts. We supply the complete cylinder with end strokeswitches and a kit of components to assemble and customize for the mounting on the mould and for the cutting core by the mould maker. The device is available for Bore 32, 40 and 50mm. in different stroke versions

VRA wide range of cylinder accessories: flanges, rod end accessories, non return valves, thermo-isolating plates, flow limiters, switches controllers.

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Date Stamp

Date Insert

12 Months 12 Mon. + Yr Years Blank A C D E L N

CFA.0422SF FA.042212-.. FA.042204-.. FA.042200 4 2.2 6 3.5 12 4

CFA.0530SF FA.053012-.. FA.053004-.. FA.053000 5 3 6 3.5 12 4

CFA.0632SF FA.063212-.. FA.063205-.. FA.063200 6 3.2 12 4 20 5

CFA.0847SF FA.084712-.. FA.084705-.. FA.084700 8 4.7 12 6 20 5

CFA.1057SF FA.105712-.. FA.105706-.. FA.105700 10 5.7 12 8 20 6

CFA.1267SF FA.126712-.. FA.126708-.. FA.126700 12 6.7 12 10 20 8

CFA.1687SF FA.168712-.. FA.168710-.. FA.168700 16 8.7 12 12 20 10

CFA.2007SF FA.200712-.. FA.200710-.. FA.200700 20 10.7 12 14 20 10

Mat.: INOX. 1.4034 - Hard. 51 ± 3 HRCMaximum working temperature 150°C. Patented System

Mat.: INOX. 1.4034Hardened 51 ± 3 HRC.

Inner insert is always at the same level as the body of the date stamp. Wide range of diameters. Only a H7 pocket required for assembly. No downtime when changing inserts. Internal mechanism guarantees secure replacement of inserts.

Arrow only Year C M

CIA.2275SF IA.2275.. 2.2 7.5

CIA.3075SF IA.3075.. 3 7.5

CIA.3217SF IA.3217.. 3.2 17

CIA.4717SF IA.4717.. 4.7 17

CIA.5717SF IA.5717.. 5.7 17

CIA.6717SF IA.6717.. 6.7 17

CIA.8717SF IA.8717.. 8.7 17

CIA.1007SF IA.1007.. 10.7 17

Important: When replacing the insert, be sure to tighten until hearing the engagement “click”.

Important: Indicate the desired year after the reference. Special engraving available on request.

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Reference Insert

Mat.: INOX. 1.4034Hardened 51 ± 3 HRC

Inserts with engraving. Engraving by laser. Hardened and ground to size. Offers a standard solution to the moulder.

Ref. A B E H K S

CIR.1012.. 10 12 8 7 1.5 5.6

CIR.1212.. 12 12 10 7 1.8 6.8

CIR.1616.. 16 16 12 9 2.4 9

CIR.2016.. 20 16 16 9 3.2 11.5

Important: Indicate the desired model after the reference.

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Air Poppets

Double Valve

VA

Mat.: INOX. 1.4034Hardened 51 ± 3 HRCWorking pressure 1.5-6 BARS

Helps part ejection with air. FV has a filter incorporated. VD Allows venting. Wide range of diameters. Offers a standard solution to the moulder

Standard Air Poppets

Filter Valve

CVA.050412 5 3 12 1.5 4 7

CVA.065212 6 5.2 12 1.5 4 7

CVA.086512 8 6.5 12 1.5 4 7

CVA.100812 10 8 12 2 8 7

CVA.121012 12 10 12 2.5 10 7

CVA.161320 16 13 20 3 12 12

CVA.201720 20 17 20 3.5 16 12

Ref. A B C D E H

Ref. A B C E

CFV.161320 16 13 20 14

CFV.201720 20 17 20 18

2

3

1 VA-FVVD

Ref. A B C E H

CVD.080512 8 5 12 4 7

CVD.100612 10 6 12 5 7

CVD.120812 12 8 12 7 7

CVD.161020 16 10 20 9 12

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Sintered Vents

Used for Blow Moulding, Diecasting or Vacuum CastingPore Diameter: 0.30mm

Used for Plastic Injection MouldingPore Diameter: 0.03 ~ 0.10mm

Product Code 30510 30610 30615 30810 30815 31010 31015 31210 31215 31415

Diameter 5 6 6 8 8 10 10 12 12 14

No. of Pores 89 89 89 200 200 340 340 340 340 550

Length 10 10 15 10 15 10 15 10 15 15

Product Code SV030410 SV030610 SV030810 SV031010 SV050610 SV050810 SV051010 SV100810 SV101010

Outer Diameter 4 6 8 10 6 8 10 8 10

Effective Diameter 2.5 2.5 2.5 2.5 3.5 3.5 3.5 5.5 5.5

No. of Pores 880 880 880 880 880 880 880 880 880

Length 10 10 10 10 10 10 10 10 10

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Cycle Counter

Ref. Reset (*) Cycles/Min Replaceable Battery

CC.503028 -U p to 100 -

CC.RE5328 •U pto100 -

CC.HS5328 •U pto500 ER½AA

Mat.: ABSMaximum working temperature 60°CPatented System

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Cycle Counter - Z5260

Cycle Counter - Z5263

38 26 48 24 28 8 Min. 3,5

50 38 24,5 7,5

B A L L1 L2 R S

L B D H

0000114

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Tunnel Gate Inserts

TGRTGS with vestigeS2For flat parting surfaces, including vestige with integrated cutting edge

Ready to use! No adjustments necessary

Available in 2 degrees of hardness (60 HRC / 40 HRC)

Available in round (TGR) and square (TGS) versions

Please visit:www.i-mold.com/produkte/angusseinsa.etze/index.htmlto find the full i-Mold catalogue to download.

TGR 6 TGR/TGS 8 TGR/TGS 10 TGR/TGS 12 TGR/TGS14

max. Shotweight (g)

0.6 0,6 / 0,8 0,8 / 1,2 / 1,6 1,2 / 1,6 / 2,0 1,6 / 2,0 / 2,4 / 2,8

2.5 3 4 5 6

NV = low viscosity 3 5 30 50 200 MV = medium viscosity 2 4 20 35 120 HV = high viscosity 1 3 12 25 75

Gate point /

Ø Runner /

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Limit Switches

Limit Switch Mechanical

Limit Switch Inductive

For more information, request the Full Strack Catalogue

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Limit Switches

Connecting Lead

For more information, request the Full Strack Catalogue

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Limit Switches

Accessories

Adjusting and test facility

Connection Housing

For more information, request the Full Strack Catalogue

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Smartflow Limit Switches

Thinswitch® Limit SwitchVerify ejector plate return before closing the mould. Mount inside ejector housing and wire to machine controls. Use for core slides or any place where space is limited. · Prevents costly mould damage · Small size - 2.15” L x 1.5” W x 0.18” thick · Fits behind ejector plate · 10 million cycle mechanical life · Adjustable operating point · Electrical capacity at 250V AC 5 Amps Resistive, 4 Amps Inductive · Optional high temperature model

Thinswitch® Global Limit SwitchLiquid-Resistant Limit Switch - 3mm/4mm HeightSmartflow® Global Thinswitch® Limit Switch helps prevent accidental mould close in injection moulds by verifying ejector plate return in injection moulds with 3mm or 4mm rest buttons, and where occasional water or oil spray is present. A polyurethane dome covers the actuator spring, protecting internal gold switch contacts from environmental contamination. · Adjustable actuation between 3.2mm and 4mm from the switch base (excludes spacer) · Over 14 million cycle life · 176F (80C) standard temperature rating

Thinswitch® Liquid Resistant Limit SwitchDesigned to verify ejector plate return in areas where occasional water or oil spray is present. The Thinswitch helps prevent accidental mould close in injection moulding applications by providing a position switch that is tied to the injection moulding machine control. The liquid resistant switch uses the same mounting hole locations as the original Thinswitch. · Over 10 million cycle life · 175F (79.4C) standard temperature rating · 250F (121C) high temperature unit for higher temperature needs · Mounting screws and wire clips included

Smartlock® Core Slide Retainer and Limit SwitchThe slide retainer and limit switch is designed for injection moulders to provide switching plus slide retaining in one unique package. The SMARTLOCK® locking function prevents premature slide movement during moulded part ejection while the SPDT switch is simultaneously actuated. · New capture screw prevents plunger loss. · Over 10 million cycle life provides long dependable service. · 27 pounds holding force: adjustable for optimum operation. · Stripped and tinned 6 ft. wire leads make the switch ready to install without modification.

Smartflow® Mould Protective Limit Switches are designed and built by engineers with expert mould-building experience. Thinswitch®, SmartLock® and VersaswitchTM are the benchmark switches in the injection moulding industry. Moulders rely on them to provide dependable position indication and protection for valuable injection moulds.

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Swap Valve

* Included with new SWAP Valve

The Smartflow SWAP® Valve is a simple, manually selectable device that supplies cooling water to the mould during processing or air to purge the water from the mould, cooling lines, Supply and Return manifolds prior to tool change.

The 3-position shear valve is a proven design. The valve selector handle has three positions: WATER, PURGE and VENT. An included check valve should be installed in the return line downstream from the Return manifold to prevent backflow to the mould.

Tubing may be connected to the manual vent-drain port so any residual water after the purge cycle can be drained into a suitable container or floor drain. An optional spring-loaded, locking mechanism on the valve selector assembly is available for moulders who require additional protection from accidental valve movement.

WATER

VENT

PURGE

C

BMax.

Height

D Max

1/4-20 MountingHoles 6 PlacesBoth Sides

WaterOutlet

3/8”NPT(F)Air Inlet

AMax. Operating Width

Water Inlet

Manual Ventwith Drain [10-32(F)]Linear =

inchesmm

SPV8 SPV16

A 295mm/11.6” 395mm/15.5”

B 221mm/8.7” 297mm/11.7”

C 119mm/4.7” 173mm/6.8”

D 130mm/5.1” 160mm/6.3”

Dimensions

Product Code Description Product Code Description

DN-8 Dielectric Fitting 1”NPT

DN-8B Dielectric Fitting 1”BSPT

DN-16 Dielectric Fitting 2”NPT

DN-16B Dielectric Fitting 2”BSPT

PVOSET-100A Replacement O-Ring Set 1”

PVOSET-200A Replacement O-Ring Set 2”

PVCV-100* Brass Check Valve 1”NPT

PVCV-200* Brass Check Valve 2”NPT

PVCV-100B* Brass Check Valve 1”BSPP

PVCV-200B* Brass Check Valve 2”BSPP

PVCV-3 Air Check Valve 3/8”NPT

Accessories

SPV8-A-A 1”NPT Standard

SPV8-L-A 1”NPT With Locking Pin

SPV8B-A-A 1”BSPP Standard

SPV8B-L-A 1”BSPP With Locking Pin

SPV16-A-A 2”NPT Standard

SPV16-L-A 2”NPT With Locking Pin

SPV16B-A-A 2”BSPP Standard

SPV16B-L-A 2”BSPP With Locking Pin

SPV8B-A-AN 1”BSPP Standard

SPV8B-L-AN 1”BSPP With Locking Pin

SPV16B-A-AN 2”BSPP Standard

SPV16B-L-AN 2”BSPP With Locking Pin

Product Code Thread Size Swap Model Weight

Check Valvenot included

Check Valveincluded

3kg7lbs

3kg7lbs

4.5kg10.5lbs

4.5kg10.5lbs

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Aluminium Manifolds

AVAILABLE IN ¾”, 1”, 1½” & 2” MANIFOLDSingle or parallel designs and various port configurations provide very compact overall sizes allowing use in restricted areas.

· High quality and manufactured to exacting standards. · One piece extrusion and anodized for corrosion protection.

· Predrilled for easy mounting · Bespoke to your porting requirements

· Single or parallel manifold configuration · 3/4” to 2” BSPP Supply - 1/4 to 1” BSPP Ports

· Interlocking bodies (3/4” to 1-1/2”) · Available with connectors, ball valves and flow meters

40.61.60

54.12.13

55.62.19

36.31.43

7.140.28 DIA THRU(4 PLCS)

Linear = mminches

1"(F)BOTH ENDS

26.41.04

1” Version

HOW TO ORDER

SA - 16 - 2 - 2 - BHY

SABSATSA

4to16

01234

ABCDE

FHJX

YZ

22B2T3

3B3T4

4B4T

Supply ThreadsNPT

British ParallelBritish Taper

Port LocationsLeft SideLeft 45˚CenterRight 45˚Right Side

Accessories(add accessory and anodizing designators to the end of the model number as needed)Manifold OnlyBall Valves OnlyBall Vales and Plain Flowmeter*Ball Valves and Flowmeters with Thermometers*Ball Valves and Flowmeters with Thermometers and pressure gauges*Plain Flowmeters only*Port Quick Connect PlugsPort Hose BarbsSpecial (consult the factory)

AnodizingRedBlue

* Specify flow rate when orderingCustome port spacing is required when using1/4” ports with flowmeters.

Port Sizes1/4” NPT (F)

1/4” BSPP (F)1/4” BSPT (F)

3/8” NPT (F)3/8” BSPP (F)3/8” BSPT (F)

1/2” NPT (F)1/2” BSPP (F)

1/2” BSPT

Number of Ports

1/4” Ports 3/8” Ports

Model No Length Weight Model No Length Weight mm in. kg lbs. mm in. kg lbs.

Number ofPorts

4 SA-4-2-2 190 7.5 0.9 2.0 SA-4-3-2 229 9 1.1 2.4

6 SA-6-2-2 267 10.5 1.3 2.8 SA-6-3-2 330 13 1.6 3.5

8 SA-8-2-2 343 13.5 1.6 3.6 SA-8-3-2 432 17 2.1 4.6

10 SA-10-2-2 419 16.5 2.0 4.5 SA-10-3-2 533 21 2.6 5.7

12 SA-12-2-2 495 19.5 2.4 5.3 SA-12-3-2 635 25 3.1 6.8

16 SA-16-2-2 648 25.5 3.1 6.9 SA-16-3-2 838 33 4.0 8.9

1” Manifolds

Port Locations

For paired installation, slide manifolds together using dovetail lock along the side of each manifold.

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Duoflow® Aluminium Manifolds

40.61.60

54.12.13

55.62.19

36.31.43

7.140.28 DIA THRU(4 PLCS)

Linear = mminches

1"(F)BOTH ENDS

26.41.04

1” Version

HOW TO ORDER

8SDA - 16 - 3 - 13 - YZ - NA-HB2

8SDA8BSDA8TSDA

4to24

13024

NA-HB2NA-HB3NA-HB4NA-QC2NA-QC3NA-QC4

33B3T

Supply ThreadsNPT

British ParallelBritish Taper

Port LocationsLeft 45˚ & Right 45˚Left, Centre & Right

Connection TypeAdditional brass fittings are available with NPT threaded manifolds onlyHose Barb for 1/4” ID HoseHose Barb for 3/8” ID HoseHose Barb for 1/2” ID HoseQuick Connect Plug with 1/4”IDQuick Connect Plug with 3/8” IDQuick Connect Plug with 1/2” ID

Port Sizes3/8” NPT (F)

3/8” BSPP (F)3/8” BSPT (F)

Number of Ports

Port Locations

AVAILABLE IN ¾”, 1” & 1½” MANIFOLDDuoflow Manifolds are robust extruded aluminium manifolds similar to the original Smartflow one-piece design. The manifolds are divided internally and anodized for long term protection. The Duoflow design is available with standard port spacing or a shorter footprint specifically for mounting directly to an injection mould tool.

· Shorter length for easier mounting directly to injection moulds · Mould-Mount to speed up mould changes

· Economical, Proven Design for reliability · Optional Quick Disconnect Fittings for ease of installation

1 3

0

2

4

40.61.60

54.1

L

2.13

55.62.19

36.31.43

7.140.28 DIA THRU(4 PLCS)

Linear = mminches

1"(F)BOTH ENDS

26.41.04

A

C

B D PORT

INLETMOUNTING HOLE

Note: For 3/4” and 1” Manifolds, use port locations 1 & 3, or 0, 2, & 4 in combination for proper port spacing.

8SDA-8-3-13-YZ 8 4 32mm 32mm 47.6mm 57.2mm

184 7.25 1.1 2.4

8SDA-12-3-13-YZ 3/8”NPT 12 6 1.25” 1.25” 1.875” 2.25” 248 9.75 1.4 3

8SDA-16-3-13-YZ 16 8 311 12.25 1.7 3.7

1”NPT Manifolds

Model Number Port Size Total Ports Ports per End A B C D Length L Weight(without brass fittings) mm in. kg lbs.

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Stainless Steel Manifolds

Smartflow® stainless steel manifolds are formed and welded from 304 stainless steel. The manifolds are 100% leak tested for quality assurance. Smartflow stainless steel manifolds are excellent for high-flow applications where durability is important.

· Single or parallel

· Chemical protection

· Corrosion resistant

· Predrilled for easy mounting

· Available with accessories

· 3/4” to 1-1/2” BSPP Supply - 1/4 to 1/2” BSPP Ports

LA

LA

50.820

TYP

50.820

79.43.13

10.30.41

4 PLCS3/8” or 1/2”

NPT(F) PORTS

3/8” or 1/2”NPT(F) PORTS

H

1” or 1-1/2”NPT(F)EACH END

Ø

10.30.41

2 PLCS

1375.4

MAX

Ø

68.52.7

MAX

95.33.75

1” or 1-1/2”NPT(F)EACH END

H

Linear =inches

mm

LA

LA

50.820

TYP

50.820

79.43.13

10.30.41

4 PLCS3/8” or 1/2”

NPT(F) PORTS

3/8” or 1/2”NPT(F) PORTS

H

1” or 1-1/2”NPT(F)EACH END

Ø

10.30.41

2 PLCS

1375.4

MAX

Ø

68.52.7

MAX

95.33.75

1” or 1-1/2”NPT(F)EACH END

H

Linear =inches

mmSINGLE MANIFOLD

PARALLEL MANIFOLD

HOW TO ORDER8 - SS - 16 - 2 - BH

88B12

12B

SSPSS

22B3

3B4

4B6

6B

ABCDE

FHJX

4to32

Inlet Sizes (all threads female)

1”NPT1”BSPP

1-1/2”NPT1-1/2”BSPP

Manifold StylesSingle

Parallel

Port Sizes(all threads female)1/4”NPT1/4”BSPP3/8”NPT3/8”BSPP1/2”NPT1/2”BSPP3/4”NPT3/4”BSPP

Accessories(add accessory designators to the end of the model number as needed)Manifold OnlyBall Valves OnlyBall Vales and Plain Flowmeters*Ball Valves and Flowmeters with Thermometers*Ball Valves and Flowmeters with Thermometers and pressure gauges*Plain Flowmeters Only*Quick Connect Plugs, same size as Manifold PartHose Barbs, same size as Manifold PartSpecial

*Specify Flow rate when ordering. Custome port spacing is required when using 1/4” ports with flowmeters

Total No. of Ports

8SS - 4 - ... - A 8PSS - 8 - ... - A 102mm / 4” 286mm / 11.25” 8SS - 6 - ... - A 8PSS - 12 - ... - A 203mm / 8” 387mm / 15.25” 8SS - 8 - ... - A 8PSS - 16 - ... - A 305mm / 12” 489mm / 19.25” 64mm 8SS - 10 - ... - A 8PSS - 20 - ... - A 406mm / 16” 591mm / 23.25” 2.5” max. 8SS - 12 - ... - A 8PSS - 24 - ... - A 508mm / 20” 692mm / 27.25” 8SS - 14 - ... - A 8PSS - 28 - ... - A 610mm / 24” 794mm / 31.25” 8SS - 16 - ... - A 8PSS - 32 - ... - A 711mm / 28” 895mm / 35.25” 12SS - 4 - ... - A 12PSS - 8 - ... - A 102mm / 4” 299mm / 11.75” 12SS - 6 - ... - A 12PSS - 12 - ... - A 203mm / 8” 400mm / 15.75” 12SS - 8 - ... - A 12PSS - 16 - ... - A 305mm / 12” 502mm / 19.75” 76mm 12SS - 10 - ... - A 12PSS - 20 - ... - A 406mm / 16” 603mm / 23.75” 3” max. 12SS - 12 - ... - A 12PSS - 24 - ... - A 508mm / 20” 705mm / 27.75” 12SS - 14 - ... - A 12PSS - 28 - ... - A 610mm / 24” 806mm / 31.75” 12SS - 16 - ... - A 12PSS - 32 - ... - A 711mm / 28” 908mm / 35.75”

Single Manifolds Parallel Manifolds Dimension A Dimension L Dimension HInlet

... = port thread size (3 = 3/8”NPT(F) or 4 = 1/2”NPT(F))

1 - 1/2” Inlet

1” Inlet

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Mechanical Flowmeters

AVAILABLE AS SMALL, MEDIUM OR LARGE MECHANICAL FLOWMETERSSmartflow® mechanical flowmeters are durable, vane- operated devices that provide visual indication of flow rate in many different styles and sizes. Rugged wetted parts are compatible with many process liquids.

Optional temperature and pressure gauges add functionality and flexibility to Smartflow® flowmeters. Brass quick-connect fittings are available on the smaller flowmeters to create an excellent, portable tool for determining flow and locating clogged lines.

· Flow Accuracy: ±10% full scale

· Operating Temperature: 99°C max.

· Operating Pressure: 100 psi max. (6.9 bar max.)

· Dial Thermometer: -20° to 120°C ±2% accuracy (full scale)

· Pressure Gauge: 0 to 100 psi (0 to 700 Kpa) ±3% accuracy (full scale)

Cooling Line Inside Turbent Flow Diameter Rate

1/16” 1/4 6.6 .33 1.3

1/8” R 8.73 .44 1.7

1/4” 7/16 11.8 .55 2.1

3/8” 19/32 15.25 .74 2.8

1/2” 23/32 19.05 .90 3.4

3/4” 15/16 24.5 1.17 4.5

1” 1-5/32 30.75 1.44 5.5

Turbulent Flow

pipe drill size (dia.)size inches mm gpm lpm

HOW TO ORDERF 3 - D - 25

22B3

3B46

A B C CL D

DL

E F FL

152580

100300

Inlet Sizes 1/4”NPT(F)

1/4”BSPP(F)3/8”NPT(F)

3/8”BSPP(F)1/2”NPT(F)3/4”NPT(F)

Flow Rate (max)1.5 gpm (gallons per minute)2.5 gpm8.0 gpm

10 lpm (litres per minute)30 lpm

AccessoriesFlowmeter onlyThermometerThermometer and pressure gaugeThermometer and liquid-filled pressure gaugeThermometer, pressure gauge, quick changesocket and plug*Thermometer, liquid-filled pressure gauge, quick change socket and plugThermometer and quick change socket and plug*Pressure gaugeLiquid-filled pressure gauge

*Not available with 3/4” inlet

Linear =inches

mm

FlowFlow

57.2

2.25

69.9

2.75

79

3.1

38.11.50

Flowmeters without thermometersor pressure gauges

Flowmeters with thermometersand pressure gauges

Flowmeters with thermometersand/or pressure gauges

Threadedboth ends

38.1

1.50

52.5

3.25Max.

Max.

94

3.7Max.

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Tracer Electronic Flowmeters

DD Model DDS Model

ON

Trac

er®

23.6

0.93

L H

C

W

63.5

2.5

9.7

0.38

Liquid Crystal DisplayNPT(F) Connection

Remote Power andSwitch Connection Cable(DDS models only) Remote Power and

Switch Connection Cable(DDS models only)Linear =

inchesmm

DDS Model - Switching Tracer® Flowmeterswith Programmable SPDT Switch, Analog Output, and Flow Characteristic Indicator (FCI). Model DDS Measures liquid flow rate and temperature while providing one programmable switching set point for high or low flow or temperature.

· Programmable SPDT Switch Low or High Flow and Temperature

· Bi-directional flow reading makes installation simple and convenient

· 3/8” through 2” NPT(F) inlet/outlet installs easily into existing plumbing

DD Model - Tracer® Electronic FlowmeterWith FCI (Flow Characteristic Indicator) Model DD Measures liquid flow rate, temperature, calculates BTU’s per minute, and Turbulent Flow. Quickly spot-check temperature and flow in water lines using the LCD TRACER® flowmeter. This portable LCD unit is unmatched as a troubleshooting tool.

· Bi-directional flow reading makes installation simple and convenient

· Automatic display shut-off prolongs battery life

· Corrosion-resistant wetted parts assure long-lasting durability

DD-3B DDS-3B 3/8” NPT (F) 0 - 8gpm 0 - 30lpm 87/3.42 58/2.27 42/1.67 21/0.8 DD-3B-B DDS-3B-B 3/8” BSPP (F)

DD-3E 3/8” quick connect

DD-6B DDS-6B 3/4”NPT (F) 2 - 20gpm 8 - 76lpm

121/4.75 94/3.70 57/2.25 29/1.13 DD-6B-B DDS-6B-B 3/4”BSPP (F)

DD-8B DDS-8B 1”NPT (F) 3 - 30gpm 11 - 114lpm

DD-8B-B DDS-8B-B 1”BSPP (F)

DD-12B DDS-12B 1-1/2”NPT (F) 6.5 - 60gpm 25 - 228lpm

140/5.50 118/4.65 76/3.00 38/1.50 DD-12B-B DDS-12B-B 1-1/2”BSPP (F)

DD-16B DDS-16B 2”NPT (F) 10 - 110gpm 38 - 418lpm

DD-16B-B DDS-16B-B 2”BSPP (F)

Display Switching Connection Flow Range Max Dimensions (mm/in) Tracer Tracer Size L H W C

add “SS” suffix to above model numbers for 303 Stainless steel bodies with NPT threads only.

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Dr. Eddy Flowmeters

HOW TO ORDER

FC3 - B - E

FC2FC2BFC3

FC3B

FCP2FCP2BFCP3

FCP3B

Flow

Threadedboth ends

Linear =inches

mm

95375

712.8

381.5

381.5

532.1

Using Fluid Characteristic Indication (FCI) technology, Dr. Eddy displays the condition of the water as it relates to flow efficiency: laminar flow, transient flow, or turbulent flow. Dr. Eddy has four scales built into the meter: three scales for FCI and one scale for flow rate. FCI Scales are selectable and correspond to cooling line inside diameter: 1/4”, 3/8”, or 1/2”. Flow rate scale can be referenced quickly for additional functionality. The flow scale displays flow rate in gallons or liters per minute depending on the model. A dual scale temperature gauge is standard on all models for process comparison to the FCI Scales.

Dr. Eddy applies the science of heat transfer, diagnosing the condition of cooling water lines at a glance. Cooling water capacity can be conserved plant-wide by using the minimum amount of flow that will produce turbulence on all presses.

Turbulent Flow BasicsTurbulent water flow is much more efficient at removing heat in a cooling system than water flowing under laminar conditions. Once turbulent flow is achieved, increasing the flow rate does not significantly improve the cooling rate of the system.

In moulding applications, many mould operators try to maximize the flow of water through their cooling systems to ensure turbulent flow. Doing so increases energy costs for pumping more water than necessary through the system. This practice may also limit the amount of cooling water available for cooling additional moulds on the same cooling system circuit.

By insuring turbulent flow using FCI Technology, less water can be used in the moulding process, saving precious resources.

Laminar flow

Turbulent flow

Brass End CapsInlet Sizes 1/4”NPT(F)

1/4”BSPP(F)3/8”NPT(F)

3/8”BSPP(F)

Nylon End CapsInlet Sizes 1/4”NPT(F)

1/4”BSPP(F)3/8”NPT(F)

3/8”BSPP(F)

AccessoriesThermometer (standard)Thermometer with quick-connect socket and plug

Scale UnitsEnglish (Temp in °F and Flow in GPM)Metric (Temp in °C and Flow in LPM)

BE

EM

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Hot Oil/Water Flowmeters

FlowGPM

W

H

Per Model NumberBoth Ends

L

Durable, vane-operated devices that provide visual indication of flow rate. The indicator ball is separated from the process by a high temperature gasket and stainless steel plate. A glass window retains the indicator ball. This flowmeter is designed specifically for hot oil or hot water circulating loops in industrial processes.

· Optional Temperature Gauge provides added function.

· Temperature rating to 288˚C

· Pressure rate to 150 psi (10.34 bar)

Product Code Temp. Ga. L x W x H

HF4-A-60 no 3.75 x 1.5 x 1.5

HF4-B-60 yes 3.75 x 1.5 x 1.5

Model HF4

Product Code Temp. Ga. L x W x H

HF8-A-40 no 4.75 x 2.25 x 2.25

HF8-B-40 yes 4.75 x 2.25 x 2.25

Model HF8

Model HF4Stainless steel body with 1/2”NPT connection, suitable for hot oil or pressurized water applications, 2-6gpm scale.

Model HF8Carbon steel body (black oxide finish) with 1”NPT connection, suitable for hot oil applications, 5-40gpm scale.

FasTie Ejector Fast Connectors

Quickly “ties-in” the mould ejector plate to the press ejection system in an injection moulding press, dramatically reducing mould change time. The greatest time savings are realized in presses where space is limited and the ejector system is difficult to tie in using solid knock-out bars.

The FasTie coupler is permanently mounted to the press ejector plate. The quick-connect locking mechanism in the coupler snaps mechanically onto the mould-mounted stud during mould installation. Three FasTie sizes are available: 1-inch, 1-3/8 inch & 2-inch models suitable for most presses and knockout configurations.

· Flexible modular system · Hardened steel components · Super Fast mould changes · No mould or ejector modifications required · Ejector force 2.5 tonnes (1”) 7.5 tonnes (2”) · Space saving connectors only 1” or 2” diameter

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Mould Temperature Regulators

Flow Regulators

Smartflow Flow Regulators provide a unique, leak-free, single-point manual flow control. This regulator incorporates the proven mechanical flowmeter and integral needle valve in a compact design. Very few moving parts improve reliability and leak-free operation. Used singly or in combination with a water manifold, the flow regulator allows manual control of individual cooling water lines.· Leak free design· Solid Brass Body· Needle valve vontrol· Optional Temperature gauge

Flow

1084.25

38.11.50

38.11.50

843.3

Threads per model number

AdjustmentKnob

Max.

TemperatureGauge (optional)

3/8”NPT (F) Linear =inches

mm

HOW TO ORDER

FR3 - B - 25

FR2FR2BFR3

FR3BFR4

FR4B

Inlet Sizes 1/4”NPT(F)

1/4”BSPP(F)3/8”NPT(F)

3/8”BSPP(F)1/2”NPT (F)

1/2”BSPP(F)

AccessoriesFlow Regulator OnlyThermometer (standard)Thermometer and quick change socket and plug

Flow Rate (Max)1.5 gpm (gallons per minute)2.5 gpm8.0 gpm

10 lpm (litres per minute)30 lpm

ABE

152580

100300

Effectively controls mould cooling water temperature between 80°F and 120°F (27°C and 49°C) to maintain a steady mould temperature. Installed to control water flow exiting an injection mould, the Mould Temperature Regulator quietly recovers waste heat from the resin shot, working without electricity to reduce shop floor clutter and cut production costs.

Product Code Inlet Outlet

WDT2-N2-N4 1/4” NPT (F) 1/2” NPT (F)

WDT2-S2-P2 1/4” Quick Connect Socket 1/4” Quick Connect Plug

WDT2-S3-P3 3/8” Quick Connect Socket 3/8” Quick Connect Plug

WDT2-N2-N4-M 1/4” NPT (F) 7 port Manifold 1/2” NPT (F)

WDMF-100 (manifold only) 1/4” NPT (F) 7 port

Dial Thermometer

1/2” NPT outletAdjustment Housing

Set PointScale

Set PointKnob

1/4”NPT inlet7 Places

74.92.95

38.11.50

19.10.75

152.46.0

85.63.37

38.11.50

38.11.50

43.71.72

Optional inletmanifold

19.10.75

Linear =inches

mm

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Delta-Q Precision Flow Regulator

Delta-QTM is a precision flow regulator module that can be used in conjunction with other SMARTFLOW components such as threaded end caps, flowmeters, temperature and pressure gauges, Dr. Eddy® Flowmeter/Turbulent Flow Indicator, Tracer® Electronic Flowmeters, and cooling water manifolds. The Delta-Q Regulator allows full adjustability of flow volume from unrestricted flow to complete shut off using the manual flow control knob.

The modular design allows users to customize models meeting scientific cooling requirements for each application. The glass-filled nylon body is lightweight and durable. Internal stainless steel components are resistant to corrosion.

MEASUREMENT OPTIONS USING DELTA-Q AS YOUR PLATFORM FOR SCIENTIFIC COOLING:

With an IcecubeTM FlowmeterAttach Delta-Q to a basic mechanical Ice- cube Flowmeter for economical flexibility of application. The modu- lar design allows the addition of individual measurement compo- nents: temperature gauge, pressure gauge, or liquid-filled pressure gauge. Quick disconnect fittings can also be added to create a portable troubleshooting tool to be kept in a toolbox or mold tryout station. In addition to the parameter measurements, Delta-Q allows technical molders to experiment with dif- ferent flow rates while the meter is connected, making Scientific Cooling easier.

With a Dr. Eddy® Flowmeter/Turbulent Flow IndicatorAttach Delta-Q to a Dr. Eddy meter to detect turbulent flow using FCI (Flow Characteristic Indication) Technol- ogy. The presence of turbulent flow indicates that the most efficient cooling is present. The swirling and mixing of the water inside cooling passages creates the greatest heat transfer from the mold to the cooling medium. When attached to a Dr. Eddy, the Delta-Q becomes a valuable capacity conservation tool. Conserving cooling water at each cooling supply line preserves water capacity in other locations in the shop. Downstream presses can have greater cooling water volume available when up- stream cooling line efficiency is maximized.

With a Tracer® Electronic FlowmeterAttach Delta-Q to a Tracer Electronic Flowmeter for greater accuracy and access to FCI TechnologyTM. Tracer flowmeters have ±5% accuracy and optional NIST trace- able calibration. Turbulent flow indication is standard on all Tracer Flowmeters.A Switching Tracer flowmeter facilitates record-keeping when attached to a PLC or other data collection system. Record-keeping is an important step in Scientific Cooling. A Switching Tracer attached to a Delta-Q is the ultimate tool for Scientific Cooling.

On a Smartflow ManifoldAttach an array of Delta-Q modular flow regulators and meters to a Smartflow Manifold and you have economical fingertip control of an entire mold half without moving in- dividual flowmeters from circuit to circuit. Smartflow mani- folds save time in mold setups and help molders start making accurate parts quickly.

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Delta-Q Precision Flow Regulator

Delta-Q Precision Flow Regulator 3/8”Tracer

96.53.80

79.33.12

38.11.50100

3.94

68.62.7

Linear =inches

mm

HOW TO ORDER

HOW TO ORDER

F3 - A - Q

DD - 3B-B - Q

F2F2BF3

F3BF4

F4B

FP2FP2BFP3

FP3BFP4

FP4B

DDDDS

QQP

3B3B-B

Brass End CapsInlet Sizes 1/4”NPT(F)

1/4”BSPP(F)3/8”NPT(F)

3/8”BSPP(F)1/2”NPT(F)

1/2”BSPP(F)Nylon End Caps

1/4”NPT(F)1/4”BSPP(F)

3/8”NPT(F)3/8”BSPP(F)

1/2”NPT(F)1/2”BSPP(F)

Meter StyleDigital Display

Digital Display plus Switching

Delta-Q End Cap MaterialBrassNylon

Thread Size3/8” NPT(F)3/8 BSPP(F)

OptionsRegulator onlyThermometerThermometer and pressure gaugeThermometer and liquid-filled pressure gaugePressure gaugeLiquid-filled pressure gaug

AB CCLFFL

169.36.66

Flow Direction

96.53.80

42.61.68

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Heat Transfer Rods

Heat Transfer Rods are designed to heat or cool cones, slides and inserts. Heat Transfer Rods conduct temperature over 10,000 times faster than copper. Heat Transfer Rods operate best when 50% of the overall length is cooled using a water flow. +0.1 to +0.2mm should be up on the rod diameter for the correct fitment. Fitment hole should be drilled.

Diameters and Catalogue Numbers

2mm 3mm 4mm 5mm 6mm 8mm

Length inmm

50 HTR2x50 HTR3x50 HTR4x50 HTR5x50 HTR6x50 HTR8x50

55 HTR2x55 HTR3x55 HTR4x55 HTR5x55 HTR6x55

60 HTR2x60 HTR3x60 HTR4x60 HTR5x60 HTR6x60 HTR8x60

65 HTR2x65 HTR3x65 HTR4x65 HTR5x65 HTR6x65

70 HTR2x70 HTR3x70 HTR4x70 HTR5x70 HTR6x70 HTR8x70

75 HTR2x75 HTR3x75 HTR4x75 HTR5x75 HTR6x75 HTR8x75

80 HTR2x80 HTR3x80 HTR4x80 HTR5x80 HTR6x80

85 HTR2x85 HTR3x85 HTR4x85 HTR5x85 HTR6x85 HTR8x85

90 HTR2x90 HTR3x90 HTR4x90 HTR5x90 HTR6x90

95 HTR2x95 HTR3x95 HTR4x95 HTR5x95 HTR6x95 HTR8x95

100 HTR2x100 HTR3x100 HTR4x100 HTR5x100 HTR6x100

105 HTR2x105 HTR3x105 HTR4x105 HTR5x105 HTR6x105 HTR8x105

110 HTR2x110 HTR3x110 HTR4x110 HTR5x110 HTR6x110

115 HTR2x115 HTR3x115 HTR4x115 HTR5x115 HTR6x115 HTR8x115

120 HTR2x120 HTR3x120 HTR4x120 HTR5x120 HTR6x120

125 HTR2x125 HTR3x125 HTR4x125 HTR5x125 HTR6x125 HTR8x125

135 HTR2x135 HTR3x135 HTR4x135 HTR5x135 HTR6x135

145 HTR2x145 HTR3x145 HTR4x145 HTR5x145 HTR6x145 HTR8x145

155 HTR2x155 HTR3x155 HTR4x155 HTR5x155 HTR6x155

165 HTR3x165 HTR4x165 HTR5x165 HTR6x165 HTR8x165

185 HTR3x185 HTR4x185 HTR5x185 HTR6x185 HTR8x185

205 HTR3x205 HTR4x205 HTR5x205 HTR6x205 HTR8x205

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Connector Plugs/Socket Connectors

200 Series plugs are also available with an internal shut-off valve.300 Series plugs are also available with an internalshut-off valve.

CM251 200 1/8 9 17 22 25

CM252 Series 1/4 9 19 26 29

CM253 1/4 Flow 3/8 9 19 30 30

CM351 300

1/8 13 25 26 35

CM352* Series 1/4 13 25 26 35

CM353* 3/8 Flow 3/8 13 26 30 38

CM354 1/2 13 28 37 42

CM552 500

1/4 20 37 30 41

CM553 Series 3/8 20 37 32 41

CM554 1/2 Flow 1/2 20 38 32 39

CM556 3/4 20 38 38 45

CM251F 1/8 6 9 28 13

CM252F 200 Series 1/4 6 9 32 17

CM253F 3/8 6 9 34 19

CM352F 1/4 9 13 37 17

CM353F 300 Series 3/8 9 13 39 19

CM354F 1/2 9 13 46 24

Male Type Brass

Part Series R Di H A LNumber BSPT

Female Type Brass

Part Series R d di L SWNumber Thread

*Also available with internal valve, specify “V”

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Connector Plugs/Socket Connectors

Hales Socket Connectors offer an efficient and speedy method of hose removal. Made of brass with stainless steel bearings, they are of premium quality.

CM206 CM206V 3/8 1/4 51mm 17 200

CM306 CM306V 3/8 1/4 64mm 23 300

CM308 CM308V 1/2 3/8 66.5mm 23 300

CM506 CM506V 3/4 5/8 89mm 30 500

CM216 CM216V 3/8 1/4 40mm 22mm 17 200

CM318 CM318V 1/2 3/8 56mm 28.5mm 23 300

CM516 CM516V 3/4 5/8 77mm 32mm 30 500

CM226 CM226V 3/8 1/8 55.5mm 22mm 18 200

CM328 CM328V 1/2 3/8 75mm 25mm 24 300

CM526 CM526V 3/4 5/8 77mm 30mm 32 500

Straight Socket

Part Part Hose Flow L D Series Number Number IDW/O Valve With Valve

Straight Socket

Part Part Hose Flow L L1 D Series Number Number IDW/O Valve With Valve

Straight Socket

Part Part Hose Flow L L1 D Series Number Number IDW/O Valve With Valve

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Brass Extension Plugs

CM251252 22 1/2 1/8 1/4 3/8 11/16

CM2514 4 1/8 1/4 3/8 1

CM251512 5 1/2 1/8 1/4 3/8 1

CM2517 7 1/8 1/4 3/8 1

CM251812 8 1/2 1/8 1/4 3/8 1

CM252212 2 1/2 1/4 1/4 3/8 7/8

CM2524 4 1/4 1/4 3/8 1 1/4

CM252512 5 1/2 1/4 1/4 3/8 1 1/4

CM2527 7 1/4 1/4 3/8 1 1/4

CM252812 8 1/2 1/4 1/4 3/8 1 1/4

CM253212 2 1/2 3/8 1/4 3/8 1

CM2534 4 3/8 1/4 3/8 1 1/4

CM253512 5 1/2 3/8 1/4 3/8 1 1/4

CM2537 7 3/8 1/4 3/8 1 1/4

CM351252 2 1/2 1/8 3/8 1/2 7/8

CM3514 4 1/8 3/8 1/2 1

CM351512 5 1/2 1/8 3/8 1/2 1

CM3517 7 1/8 3/8 1/2 1

CM351812 8 1/2 1/8 3/8 1/2 1

CM352212 2 1/2 1/4 3/8 1/2 7/8

CM3524 4 1/4 3/8 1/2 1 1/4

CM352512 5 1/2 1/4 3/8 1/2 1 1/4

CM3527 7 1/4 3/8 1/2 1 1/4

CM352812 8 1/2 1/4 3/8 1/2 1 1/4

CM35210 10 1/4 3/8 1/2 1 1/4

CM3534 4 3/8 3/8 1/2 1

CM353512 5 1/2 3/8 3/8 1/2 1 1/4

CM3537 7 3/8 3/8 1/2 1 1/4

CM35310 10 3/8 3/8 1/2 1 1/4

200 Series 1/4 Flow

Part L T d di ANumber

300 Series 3/8 Flow

Part L T d di ANumber

Hales Brass Exensions offer the flexibility of a long thread, making precise adjustments easy.

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Quick Connect Water Jumpers

Hales Water Jumpers offer smooth unrestricted flow paths and consistent cooling flow rate, eliminating crimped hoses.

Part FHS Hose L C M A Number Series ID

WJ200-6 200 3/8 1 1 1/4 3/8 5/8

WJ300-6 300 3/8 1 7/16 1 9/16 1/2 7/8

WJ300-8 300 3/8 1 7/16 1 9/16 1/2 7/8

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Telescopic Water Fittings

Mat.: POM + BRASS Max. temp. 80C - Max. pressure 6 BARS.Patented System

Telescopic adjustment. Integral part of the tool. Reduces time in connecting the water circuits. Offers a standard solution to the moulder.

CMA.506518 35 21 26 1/8” 5 6 50 65

CMA.650018 35 21 26 1/8” 5 6 65 100

CMA.506514 35 21 26 1/4” 6 6 50 65

CMA.650014 35 21 26 1/4” 6 6 65 100

CMA.608514 39 25 30 1/4” 9 8 60 85

CMA.851314 39 25 30 1/4” 9 8 85 130

CMA.608538 39 25 30 3/8” 9 8 60 85

CMA.851338 39 25 30 3/8” 9 8 85 13

Ref. A B C R S SW L Min. L Max.

CMA.101318 1/8” 5 100 130

CMA.132018 1/8” 5 130 200

CMA.101314 1/4” 6 100 130

CMA.132014 1/4” 6 130 200

Ref. R S L Min. L Max.

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Water Fittings - Hasco Standard

Straight Coupling - Hasco Equivalent

45° Hose Tail Coupling - Hasco Equivalent

Straight Coupling - Hasco Equivalent

Product Code A D L L1 Flow Valve

Product Code A D L L1 Flow Valve

09K10 10 18 52 22 6 -

09K10V 10 18 52 22 6 +

13K13 13 23 61,5 25 9 -

13K13V 13 23 61,5 25 9 +

Product Code A D L L1 Flow Valve

09K10-90 10 18 41 22 6 -

09K10V-90 10 18 41 22 6 +

09K10-45 10 18 41 22 6 -

09K10V-45 10 18 41 22 6 +

13K13-45 13 23 51 25 9 -

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Water Fittings - Hasco Standard

Male Thread Coupling - Hasco Equivalent

Extended Connector - Hasco Equivalent

Male Connector - Hasco Equivalent

Product Code A D L L1 SW Flow Valve

Product Code A D L L1 SW Flow Valve

Product Code A D L L1 SW Flow Valve

09KUR1/4 G1/4 18 48 9 17 6 -

09KUR1/4V G1/4 18 48 9 17 6 +

13KUR3/8 G1/3 23 51,5 9 22 9 -

09N100 8 9 100 79 9 6 -

09N120 10 9 120 100 11 6 -

13N150 14 13,5 150 125 15 9 -

09NM10 M10x1 9 24 7 11 6 -

09NR1/4 G1/4 9 26 9 15 6 -

09NR1/8 G1/8 9 24 7 11 6 -

09NR3/8 G3/8 9 30 10 17 6 -

13NR1/4 G1/4 13,5 26 9 15 9 -

13NR1/8 G1/8 13,5 25 8 14 9 -

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Water Fittings - DME Standard

Straight Coupling - DME Equivalent

45° Hose Tail Coupling - DME Equivalent

Straight Coupling - DME Equivalent

Product Code A D L L1 Flow Valve

20K10 10 18 51 22 6 -

20K10V 10 18 51 22 6 +

30K13 13 24 66,5 25 9 -

30K13V 13 24 66,5 25 9 +

Product Code A D L L1 Flow Valve

30K13V/45 13 24 75 25 9 +

Product Code A D L L1 Flow Valve

30K13/90 13 24 56 28,5 9 -

30K13V/90 13 24 56 28,5 9 +

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Water Fittings - DME Standard

Extended Connector - DME Equivalent

Male Connector - DME Equivalent

Canal Pressure PlugsChannel Plug Equivalent

Pressure PlugsChannel Plug Equivalent

Pressure Plugs ThreadedConical Plug Equivalent

Product Code A D L L1 SW Flow Valve

Product Code ID Product Code D Product Code BSPT

Product Code A D L L1 SW Flow Valve

100 R1/8 9,5 100 9 11 6 -

20N150 R1/8 9,5 150 9 11 6 -

30N150 R1/4 13,5 150 12 15 9 -

30N250 R1/4 13,5 250 12 15 9 -

KN105-8 6mm S10-1 10mm

S6 6mm

S8 8mm

R1/4 1/4

R1/8 1/8

20NR1/4 R1/4 9,5 29 12 16 6 -

20NR1/8 R1/8 9,5 24 9 13 6 -

30NR1/4 R1/4 13,5 34 12 16 6 -

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SX Nozzle

Overview and ApplicationsWith two heaters the SX nozzle is perfectly suited for all single nozzle applications. Independently controlled heater zones provide uniform temperature distribution along the length of the nozzle, making it ideal to process difficult plastics.

FeaturesMould Design•Abilitytoeasilyorderspeciallengthnozzles•SharesthesamegateprofilesasMXandBX•Consistentnozzlelengthsacrosstherange•Abilitytomouldlargepartswithsmallernozzlesduetooptimumflow characteristicsOperation•Seperateheaterforthenozzleheadformaximumtemperaturecontrol•Widemouldingwindow•Excellenttemperatureprofileandthermalstability•Operatesatlowmouldingpressureandtemperature•Optimumcycletimesduetosuperiorthermalinsulation•UseseconomicalandrobustcoilheatersInstallation and Maintenance•Simplemachiningandinstallationrequirements•Improvedreliabilityduetotheuseofadvancedmaterial•Commontipandnutoptionsprovidereadyavailabilityofspareparts

13 Series 16 Series 19 Series 27 Series

Availability

L 45

55

65

75

95

115

145

175

225

275

L4 18 20 25

L5 44 46 50

d2 40 50

All measurements are in millimeters

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MX Nozzle

Overview and ApplicationsLow moulding temperature and pressure, excellent temperature consistency and front loading capabilities, that’s the Mastip MX nozzle, specifically designed for multi cavity manifold systems and hot halves. The MX nozzle is suited for small to medium applications in all types of markets. It is able to process a wide range of plastics, from the easy ethylenes to tough engineering resins.

FeaturesMould Design•Efficientlydesignedprofiletoallowclosercavitypitching•SharesthesamegateprofilesasBXandSX•Availableinboththermalandvalvegateoptions•Consistentnozzlelengthsacrosstherange•AbilitytomouldlargepartswithsmallernozzlesduetooptimumflowcharacteristicsOperation•Widemouldingwindow•Excellenttemperatureprofileandthermalstability•Operatesatlowmouldingpressureandtemperature•Optimumcycletimesduetosuperiorthermalinsulation•UsesanadvancedmicrocoilheaterwithintegratedheatdeflectiontubeInstallation and Maintenance•Frontloadingcapabilityforeasierservicingoftips,heatersandthermocouples•Simplemachiningandinstallationrequirements•Improvedreliabilityduetotheuseofadvancedmaterials•Commontipandnutoptionsprovidereadyavailabilityofspareparts

All measurements are in millimeters

13 Series 16 Series 19 Series

Availability

L 45

55

65

75

95

115

145

175

A/F 24 26 36

d2 28 30 40

L4 12 15

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BX Nozzle

Overview and ApplicationsBuilding on the performance of X range technology the BX nozzle is designed to provide cost sensitive solutions for low to medium cavitation applications, not requiring hot half construction. Available in 13, 16, 19 and 27 series in a large variety of lengths, makes this nozzle a very versatile product for a broad array of applications.

FeaturesMould Design•Efficientlydesignedprofiletoallowclosercavitypitching•SharesthesamegateprofilesasBXandSX•Availableinboththermalandvalvegateoptions•Consistentnozzlelengthsacrosstherange•Abilitytomouldlargepartswithsmallernozzlesduetooptimumflow characteristicsOperation•Widemouldingwindow•Excellenttemperatureprofileandthermalstability•Operatesatlowmouldingpressureandtemperature•Optimumcycletimesduetosuperiorthermalinsulation•UsesaneconomicalandrobustcoilheaterInstallation and Maintenance•Simplemachiningandinstallationrequirements•Improvedreliabilityduetotheuseofadvancedmaterials•Commontipandnutoptionsprovidereadyavailabilityofspareparts All measurements are in millimeters

Gating Options

13 Series 16 Series 19 Series 27 Series

Availability

L 45

55

65

75

95

115

145

175

225

275

A/F 31 34 36 45

D2 34 38 40 50

L4 12 15 20

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SVG Valve Gate

Overview and ApplicationsThe SVG (Single Valve Gate) system gives you precise control at the gate to achieve optimal moulding conditions. This makes the SVG ideal for applications requiring high cosmetic gate finish, fast flow rates, large volume parts and dimensional accuracy.

FeaturesMould Design•AvailableforusewithBX16,BX19&BX27seriesnozzles•SharesthesamegateprofilesasXrangenozzles•EasymachiningofpocketsOperation•Separateheatersformaximumtemperaturecontrol•Reducedmouldingpressure•Increasedmouldingwindow•Lowermouldfillingstressresultsandbetterpartquality•ReducedgatecoolingrequirementsInstallation and Maintenance•Simpleinstallation•Easypinadjustment•Replaceablepinandseal•Xrangetipandnutoption

All measurements are in millimeters

Nozzle Compatibility

Valve Gate Assembly

16 Series 19 Series 27 Series

BX BX BX

L Nozzle 55

65

75

95

115

145

16 Series 19 Series 27 Series

BX BX BX

Model SVG 33

Actuation Type Pneumatic

Pin Size 2.5 3.0 5.0

Stroke 10

OL SVG 138 141 146

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MVG Valve Gate

Overview and ApplicationsThe MVG (Manifold Valve Gate) system is ideal for all applications whichrequire high speed, sequential filling or highly cosmetic gates. Due to itsmultiple gating options and lack of material traps it will operate with themost demanding materials. The MVG is designed for easy installationdue to simple mounting in the backplate with integral airways.

FeaturesMould Design•Abilityforclosenozzlespacing.Minimalpitchingis75mm(canbemodified to fit 58mm pitching)•Backplatescanbeasthinas55mm•Easymachiningofthepockets•PneumaticcircuitisintegratedwiththebackplateOperation•MVGisavailableforMXseriesandBXseriesnozzles•Reducedmouldingpressure•Increasedmouldingwindow•Lowermouldfillingstressresultsinbetterpartquality•ReducedgatecoolingrequirementsInstallation and Maintenance•Easymachiningandinstallation•Easypinadjustmentandsealreplacementwhilethemouldremainsassembled

Availability

MX BX MX BX MX BX BX

L 45

55

65

75

95

115

145

175

A/F 24 31 26 34 36 45

d2 28 34 30 39 40 50

L4 12 15 20

13 Series 16 Series 19 Series 27 Series

*13 Series available in open nut and open tip only All measurements are in millimeters

Valve Gate AssemblyGating Options

13 Series* 16 Series 19 Series 27 Series

MX / BX MX / BX MX / BX MX / BX

Model MVG40-2.0 x 250 MVG40-2.5 x 250 MVG40-3.0 x 250 MVG40-5.0 x 250

Actuation Type Pneumatic

Pin Size 2.0 2.5 3.0 5.0

Stroke 10

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Hot Runner Temperature Control Systems

RMA Module• Simultaneousdigitalsetpointanddigitaltemperatureindication.

• AcceptsTypeJorTypeKthermocoupleinput(jumperselectable).

• Auto-tuning,withadjustableproportionalbandandrate.

• Bumplessauto/manualtransfer.

• CompuStepbakeoutfeaturepreventsmoistureatstart-up.

• Built-inloopbreak,short,open,andreversethermocoupleprotection.

• Optionaltriacfailureprotection.

• Presetalarmsat30°F(17°C).

• Jumper-selectableself-startmode.

• Currentmonitorfeaturedisplaysaveragecurrenttoload.

• CE-compliant.

IMP Module• Availableinsinglezone,15ampand30amptemperaturecontrollers,as

well as for multi-zone temperature control systems.

• CompuStepfeatureremovesmoisturefromtheheaterbeforefullpowerisapplied.

• CompuCyclefeatureimprovesresponsetime,reducesthermalfatigue and prolongs heater life by applying AC power smoothly and continuously.

• Manualcontrolfornon-thermocoupleapplications,providesstandbyor“weekend” heat or to manually control temperature if a thermocouple fails.

• Diagnosticandprotectionfeaturesincludepower“on”,powertoload,manual made, and over/under temperature, plus indicators and system protection for reversed and open thermocouples.

2 Zone 15 Amp MFFMP2

3 Zone 15 Amp MFFMP3

5 Zone 15 Amp MFx5

8 Zone 15 Amp MFx8

12 Zone 15 Amp MFx12

Description Code

Multi Zone Temperature Control System16 to 48 Zone Mainframes are alsoavailable to order. 30 Amp option also available

Single Zone Temperature Control SystemFeatures as per IMPX15 Module

10 Amp Unit PIM1Bx10

Description Code

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Hot Runner Temperature Control Systems

Power and Thermocouple Cables

RMB6 Non-Modular Hot Runner Controllers•Adjustablesetpointlimits•“Boost”modefortemporary%ofpoweroutputincrease•Remoteinputstandbyfunction•Remotealarmoutputcontacts•FanCooled•Easilyserviceablewithoptionalspareparts•LimitedTwoYearWarranty-ConsultFactory•Compactpackagedesign•Accepts“J”or“K”thermocoupleinput,groundedorungrounded•6zonemodelhastotal15ampsperzone•Built-inloopbreak,short,open,andreversethermocouple•CompuStep®bakeoutfeaturepreventsmoistureatstartup

RMB12 Non-Modular Hot Runner Controllers•Adjustablesetpointlimits•“Boost”modefortemporary%ofpoweroutputincrease•Remoteinputstandbyfunction•Remotealarmoutputcontacts•FanCooled•Easilyserviceablewithoptionalspareparts•LimitedTwoYearWarranty-ConsultFactory•Compactpackagedesign•Accepts“J”or“K”thermocoupleinput,groundedorungrounded•12zonemodelhastotal15ampsperzone•Built-inloopbreak,short,open,andreversethermocouple•CompuStep®bakeoutfeaturepreventsmoistureatstartup

Thermocouples Cables

Cables Zones Length

MAST/TC = Mould 05 = 5 Zones C10 = 10˚Thermocouple 08 = 8 Zones C20 = 20˚Cable 12 = 12 Zones

Power Cables

Cables Zones Length

MAST/MPC=Mould 05 = 5 Zones C10 = 10˚Power Cable 08 = 8 Zones C20 = 20˚ 12 = 12 Zones

Combination Power and Thermocouple Cables

Cable Length

MAST/MPTC = Mould C10 = 10˚and Thermocouple Cables C20 = 20˚

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Connectors

Thermocouple Connectors

Connector Zones

Mould Power/Input Connectors

Connector Zones

MAST/MTC = Mould Thermocouple Connector 05 = 5 Zones 08 = 8 Zones 12 = 12 Zones

MAST/PIC = Mould Power Connector 05 = 5 Zones 08 = 8 Zones 12 = 12 Zones

Single Zone Connectors

MAST/CKPTM1 MAST/CKPTOC1 MAST/CKPTF1 MAST/CKPTIC1

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Hot Runner Controller Accessories

Mounting Boxes

Box Zones Kit

PTCL=Combination Box 005 = 5 Zones TB = Terminal Box

(domestic and export) 008 = 8 Zones

12 = 12 Zones

Closure (Blanking) Panels

Universal Floor Stand

Module Replacement Fuses

Insulated Crimp Connectors

Panel Zones

Panel Zones

Catalogue No. Amps

Catalogue No. Amps

MFB = Blank 10 = Single Zone

MFS = Floorstand 5812 = Adjustable

ABC15 15

A25X30 30

ABC10 10

HWCC-1 15

HWCC-2 30

Must be used to cover unused zones in main frames. Supplied with push-pull panel fasteners

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Manifold Systems

Mastip™ recognises that the manifold is a vital part of the complete Hot Runner System and therefore designs every system to meet customer’s requirements including detailed designs for:

•Even part/cavity filling•Balanced material flow•Even heat profile•Ideal for technical materials and fast colour changes

Valve gate system can besupplied for either balanced orsequential fill requirements.

From single cavity to high cavityor multi material, thermal orvalve gating, we can supply asystem to suit your requirements.

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Table of Standard ISA Tolerances in Microns

(1 micron = 0.001mm / 25.4 micron = 0.001 inches)

Designation Application up to 3mm. 3 to 6mm. 6 to 10mm. 10 to 18mm. 18 to 30mm. 30 to 50mm.

d9 -20 -30 -40 -50 -65 -80 -45 -60 -76 -93 -117 -142

f7 Ground Surfaces -6 -10 -13 -16 -20 -25 -16 -22 -28 -34 -41 -50

F7 Drill guides-I.D. +16 +22 +28 +34 +41 +50 +7 +10 +13 +16 +20 +25

g5 -2 -4 -5 -6 -7 -9 -6 -9 -11 -14 -16 -20

g6 Ejector Pins -2 -4 -5 -6 -7 -9 -8 -12 -14 -17 -20 -25

h4 Guide pins (die sets) 0 0 0 0 0 0 -3 -4 -4 -5 -6 -7

h5 0 0 0 0 0 0 -4 -5 -6 -8 -9 -11

h6 Punches D.C. F(pt) 0 0 0 0 0 0 -6 -8 -9 -11 -13 -16

h7 0 0 0 0 0 0 -10 -12 -15 -18 -21 -25

h9 0 0 0 0 0 0 -25 -30 -36 -43 -52 -62

h11 0 0 0 0 0 0 -60 -75 -90 -110 -210 -250

H5 +4 +5 +6 +8 +9 +11 0 0 0 0 0 0

H7 Punch guides-I.D. +10 +12 +15 +18 +21 +25 Reamers 0 0 0 0 0 0

H8 Die inserts or buttons- +14 +18 +22 +27 +33 +39 I.D.(A&B) 0 0 0 0 0 0

j5 +2 +3 +4 +5 +5 +6 -2 -2 -2 -3 -4 -5

j6 +4 +6 +7 +8 +9 +11 -2 -2 -2 -3 -4 -5

j7 +7 +9 +10 +12 +13 +15 -2 -3 -5 -6 -8 -10

k6 Die inserts O.D(B) +10 +12 +15 +18 +1 +1 +2 +2

m5 +7 +9 +12 +15 +17 +20 +2 +4 +6 +7 +8 +9

m6 Punches E,F(shk) +9 +12 +15 +18 +21 +25 Dowels +2 +4 +6 +7 +8 +9

n6 Die inserts-O.D.(A) +13 +16 +19 +23 +28 +32 Guide Bushes-O.D. +6 +8 +10 +12 +15 +17

p6 +16 +20 +24 +29 +35 +42 +9 +12 +15 +18 +22 +26

r6 +19 +23 +28 +34 +41 +50 +12 +15 +19 +23 +28 +34

s5 +18 +24 +29 +36 +44 +54 +14 +19 +23 +28 +35 +43

s6 +22 +27 +32 +39 +48 +59 +15 +19 +23 +28 +35 +43


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